{"id":8025,"date":"2023-09-04T09:05:42","date_gmt":"2023-09-04T09:05:42","guid":{"rendered":"https:\/\/www.hndfcrane.com\/?post_type=posts&#038;p=8025"},"modified":"2024-09-09T06:36:58","modified_gmt":"2024-09-09T06:36:58","slug":"how-to-quickly-solve-overhead-crane-rail-gnawing","status":"publish","type":"posts","link":"https:\/\/www.hndfcrane.com\/cs\/posts\/how-to-quickly-solve-overhead-crane-rail-gnawing\/","title":{"rendered":"Jak rychle vy\u0159e\u0161it hlod\u00e1n\u00ed mostov\u00fdch je\u0159\u00e1b\u016f"},"content":{"rendered":"<p>Mostov\u00e9 je\u0159\u00e1by jsou z\u00e1kladn\u00edm specializovan\u00fdm vybaven\u00edm pro v\u00fdrobn\u00ed a v\u00fdrobn\u00ed podniky, odpov\u011bdn\u00e9 za ka\u017edodenn\u00ed zved\u00e1n\u00ed, \u00fadr\u017ebu a instalaci za\u0159\u00edzen\u00ed a p\u0159\u00edslu\u0161enstv\u00ed. Stav mostov\u00fdch je\u0159\u00e1b\u016f p\u0159\u00edmo ovliv\u0148uje, zda podnik dok\u00e1\u017ee dokon\u010dit v\u00fdrobn\u00ed \u00fakoly v\u010das a hladce. Proto je zaji\u0161t\u011bn\u00ed dobr\u00e9ho stavu mostov\u00fdch je\u0159\u00e1b\u016f d\u016fle\u017eitou prac\u00ed pro v\u00fdrobu a \u00fadr\u017ebu. Ohryz\u00e1v\u00e1n\u00ed kolejnic je b\u011b\u017en\u00fdm jevem p\u0159i pou\u017e\u00edv\u00e1n\u00ed mostov\u00fdch je\u0159\u00e1b\u016f. Je zp\u016fsobena p\u0159edev\u0161\u00edm vych\u00fdlen\u00edm je\u0159\u00e1bov\u00e9 dr\u00e1hy nebo vych\u00fdlen\u00edm kol p\u0159ekra\u010duj\u00edc\u00edm normu s n\u00e1sledkem ohryzu kolejnice. To m\u016f\u017ee v\u00e9st k vykolejen\u00ed, kter\u00e9 nejen ovliv\u0148uje postup v\u00fdroby, ale m\u016f\u017ee tak\u00e9 zp\u016fsobit nehody. Tento \u010dl\u00e1nek analyzuje p\u0159\u00ed\u010diny hlod\u00e1n\u00ed kolejnic u mostov\u00fdch je\u0159\u00e1b\u016f a navrhuje odpov\u00eddaj\u00edc\u00ed preventivn\u00ed opat\u0159en\u00ed, kter\u00e1 v\u00e1m pomohou rychle vy\u0159e\u0161it hlod\u00e1n\u00ed kolejnic mostov\u00fdmi je\u0159\u00e1by.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Overhead-Crane-Rail-Gnawing.jpg?w=1000\" alt=\"Hryz\u00e1n\u00ed mostov\u00fdch je\u0159\u00e1b\u016f\" width=\"900\" height=\"514\" class=\"alignnone size-full wp-image-8069\" \/><\/p>\r\n<h2>Projevy a nep\u0159\u00edzniv\u00e9 \u00fa\u010dinky hryz\u00e1n\u00ed mostov\u00fdch je\u0159\u00e1b\u016f<\/h2>\r\n<p>B\u011bhem pou\u017e\u00edv\u00e1n\u00ed mostov\u00fdch je\u0159\u00e1b\u016f se r\u00e1fek kola je\u0159\u00e1bu a kolejnice t\u0159ou o sebe, co\u017e zp\u016fsobuje siln\u00e9 opot\u0159eben\u00ed r\u00e1fku kola a boku kolejnice. Tento jev se ozna\u010duje jako hlod\u00e1n\u00ed kolejnic. Hlavn\u00ed projevy jsou n\u00e1sleduj\u00edc\u00ed:<\/p>\r\n<ol>\r\n\t<li>Je\u0159\u00e1b b\u011bhem provozu vyd\u00e1v\u00e1 sk\u0159\u00edpav\u00fd nebo hlasit\u00fd hukot.<\/li>\r\n\t<li>Na boku kolejnice jsou skvrny nebo sv\u011btl\u00e9 stopy nebo mohou b\u00fdt kolem kolejnice \u017eelezn\u00e9 hobliny.<\/li>\r\n\t<li>B\u011bhem provozu je\u0159\u00e1bu je z\u0159eteln\u00e1 indikace nesouososti mezi okrajov\u00fdm kolem a kolejnic\u00ed.<\/li>\r\n\t<li>Je\u0159\u00e1b m\u016f\u017ee b\u011bhem provozu narazit na odpor a v d\u016fsledku t\u0159en\u00ed mezi r\u00e1fkem kola a kolejnic\u00ed m\u016f\u017ee doch\u00e1zet k pomal\u00e9mu rozjezdu vozidla a dal\u0161\u00edm jev\u016fm.<\/li>\r\n<\/ol>\r\n<ul>\r\n\t<li>Vliv hlod\u00e1n\u00ed kolejnice na konstrukci d\u00edlny: Jakmile je\u0159\u00e1bov\u00e9 kolo hlod\u00e1 kolejnici, bude p\u0159\u00edmo generovat vodorovn\u00e9 bo\u010dn\u00ed s\u00edly, kter\u00e9 zp\u016fsob\u00ed bo\u010dn\u00ed vych\u00fdlen\u00ed kolejnice, co\u017e m\u00e1 za n\u00e1sledek vibrace za\u0159\u00edzen\u00ed a nakonec zp\u016fsob\u00ed uvoln\u011bn\u00ed \u0161roub\u016f upevn\u011bn\u00fdch na kolejnici. Nav\u00edc m\u016f\u017ee zp\u016fsobit celkov\u00e9 poruchy je\u0159\u00e1bu a r\u016fznou m\u00edru dopadu na stabilitu konstrukce uvnit\u0159 d\u00edlny.<\/li>\r\n\t<li>Vliv ohryz\u00e1v\u00e1n\u00ed kolejnic na v\u00fdrobu, bezpe\u010dnost a vybaven\u00ed: V p\u0159\u00edpadech, kdy je ohlod\u00e1n\u00ed kolejnic v\u00e1\u017en\u00e9, po\u0161kozen\u00ed kolejnice se d\u00e1le zv\u00fd\u0161\u00ed, co\u017e znesnadn\u00ed je\u0159\u00e1bu dobr\u00fd kontakt s koly b\u011bhem provozu, co\u017e v kone\u010dn\u00e9m d\u016fsledku ovlivn\u00ed jeho pou\u017eit\u00ed. Jakmile je t\u0159eba kolejnici vym\u011bnit, vy\u017eaduje to zna\u010dn\u00e9 mno\u017estv\u00ed pracovn\u00edch sil, materi\u00e1lu a finan\u010dn\u00edch zdroj\u016f, co\u017e zp\u016fsobuje velk\u00e9 naru\u0161en\u00ed bezpe\u010dnosti v\u00fdroby.<\/li>\r\n\t<li>Vliv hlod\u00e1n\u00ed kolejnice na elektrick\u00e9 za\u0159\u00edzen\u00ed: Jakmile dojde k ohryzu kolejnice, zp\u016fsob\u00ed to nejprve zna\u010dn\u00fd odpor b\u011bhem provozu je\u0159\u00e1bu, co\u017e zna\u010dn\u011b zv\u00fd\u0161\u00ed elektrick\u00e9 zat\u00ed\u017een\u00ed a snadno zp\u016fsob\u00ed po\u0161kozen\u00ed motoru p\u0159et\u00ed\u017een\u00edm. Sou\u010dasn\u011b zv\u00fd\u0161en\u00fd j\u00edzdn\u00ed odpor je\u0159\u00e1bu zp\u016fsob\u00ed r\u016fzn\u00e9 stupn\u011b po\u0161kozen\u00ed r\u016fzn\u00fdch komponent\u016f v p\u0159evodov\u00e9m syst\u00e9mu.<\/li>\r\n<\/ul>\r\n<h2>Anal\u00fdza p\u0159\u00ed\u010din hlod\u00e1n\u00ed kolejnic mostov\u00fdmi je\u0159\u00e1by<\/h2>\r\n<p>Existuj\u00ed r\u016fzn\u00e9 d\u016fvody pro provoz mostov\u00fdch je\u0159\u00e1b\u016f, kter\u00e9 hlodaj\u00ed kolejnice, zejm\u00e9na z n\u00e1sleduj\u00edc\u00edch d\u016fvod\u016f pro teoretickou anal\u00fdzu:<\/p>\r\n<h3>Ohryz\u00e1v\u00e1n\u00ed kolejnic kv\u016fli orbit\u00e1ln\u00edm p\u0159\u00ed\u010din\u00e1m<\/h3>\r\n<p><strong>P\u0159\u00ed\u010dina 1: Naklon\u011bn\u00ed kolejnice<\/strong><\/p>\r\n<p>Kdy\u017e jsou nainstalovan\u00e9 nosn\u00edky kolejnice, dojde k naklon\u011bn\u00ed, co\u017e zp\u016fsob\u00ed naklon\u011bn\u00ed instalovan\u00e9 kolejnice, co\u017e m\u00e1 za n\u00e1sledek bo\u010dn\u00ed pohyb pojezdov\u00fdch kol a opot\u0159eben\u00ed na vnit\u0159n\u00ed stran\u011b jedn\u00e9 strany r\u00e1fku kola a na vn\u011bj\u0161\u00ed stran\u011b druh\u00e9 strany .<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Rail-tilt.jpg?w=1000\" alt=\"Sklon kolejnice\" width=\"756\" height=\"748\" class=\"alignnone size-full wp-image-8046\" \/><\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 2: Horizont\u00e1ln\u00ed odchylka mezi dv\u011bma kolejnicemi p\u0159ekra\u010duje normu<\/strong><\/p>\r\n<p>Nerovnom\u011brn\u00fdm sed\u00e1n\u00edm a deformac\u00ed z\u00e1kladu d\u00edlny n\u011bkter\u00fdch u\u017eivatel\u016f doch\u00e1z\u00ed k p\u0159ekro\u010den\u00ed standardn\u00edho v\u00fd\u0161kov\u00e9ho rozd\u00edlu mezi dv\u011bma kolejnicemi p\u0159i stejn\u00e9m pr\u016f\u0159ezu, co\u017e vede k ohlod\u00e1n\u00ed kolejnic. Pokud je relativn\u00ed v\u00fd\u0161kov\u00fd rozd\u00edl b\u011bhem instalace kolejnice p\u0159\u00edli\u0161 velk\u00fd, zp\u016fsob\u00ed to bo\u010dn\u00ed pohyb b\u011bhem provozu je\u0159\u00e1bu a na vnit\u0159n\u00ed stran\u011b spodn\u00ed kolejnice a na vn\u011bj\u0161\u00ed stran\u011b vy\u0161\u0161\u00ed kolejnice \u010dasto doch\u00e1z\u00ed k okusov\u00e1n\u00ed kolejnice. V\u00fd\u0161ku kolejnice lze m\u011b\u0159it pomoc\u00ed nivela\u010dn\u00edho p\u0159\u00edstroje.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Different-track-heights.jpg?w=1000\" alt=\"R\u016fzn\u00e9 v\u00fd\u0161ky kolej\u00ed\" width=\"807\" height=\"513\" class=\"alignnone size-full wp-image-8047\" \/><\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 3: Odchylka rozp\u011bt\u00ed mezi dv\u011bma kolejnicemi p\u0159ekra\u010duje normu<\/strong><\/p>\r\n<p>Rozp\u011bt\u00ed je d\u016fle\u017eit\u00fdm parametrem p\u0159i n\u00e1vrhu mostov\u00fdch je\u0159\u00e1b\u016f. Pokud v\u0161ak b\u011bhem skute\u010dn\u00e9 instalace kolejnice dojde k chyb\u011b instalace, zp\u016fsob\u00ed to probl\u00e9my s odchylkami rozp\u011bt\u00ed. Pokud je mont\u00e1\u017en\u00ed rozp\u011bt\u00ed kolejnice p\u0159\u00edli\u0161 mal\u00e9, zp\u016fsob\u00ed hlod\u00e1n\u00ed kolejnice na vnit\u0159n\u00ed stran\u011b r\u00e1fku kola. Pokud je mont\u00e1\u017en\u00ed rozp\u011bt\u00ed kolejnice p\u0159\u00edli\u0161 velk\u00e9, zp\u016fsob\u00ed hlod\u00e1n\u00ed kolejnice na vn\u011bj\u0161\u00ed stran\u011b r\u00e1fku kola.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Track-span-deviation.jpg?w=1000\" alt=\"Odchylka rozp\u011bt\u00ed kolej\u00ed\" width=\"900\" height=\"461\" class=\"alignnone size-full wp-image-8061\" \/><\/p>\r\n<p>Rozp\u011bt\u00ed dr\u00e1hy lze m\u011b\u0159it ocelov\u00fdm metrem, jeden konec p\u00e1sky je upevn\u011bn svorkou a druh\u00fd konec p\u00e1sky je p\u0159iv\u00e1z\u00e1n k pru\u017einov\u00e9 stupnici s ta\u017enou silou 0,7-0,8 kg na metr, kter\u00e1 se m\u011b\u0159\u00ed jednou za 5m. P\u0159ed m\u011b\u0159en\u00edm si ozna\u010dte referen\u010dn\u00ed body ve st\u0159edu dr\u00e1hy, nap\u011bt\u00ed pru\u017einov\u00e9 stupnice by m\u011blo b\u00fdt v ka\u017ed\u00e9m bod\u011b m\u011b\u0159en\u00ed stejn\u00e9.<\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 4: Odchylka p\u0159\u00edmosti mezi dv\u011bma kolejnicemi p\u0159ekra\u010duje normu<\/strong><\/p>\r\n<p>1.Nekonzistentn\u00ed rozp\u011bt\u00ed kolejnice, jeden konec s v\u011bt\u0161\u00edm rozchodem a druh\u00fd konec s men\u0161\u00edm rozchodem, co\u017e zp\u016fsob\u00ed, \u017ee vn\u011bj\u0161\u00ed r\u00e1fek kola ohlod\u00e1 kolejnici u v\u011bt\u0161\u00edho rozchodu a vnit\u0159n\u00ed r\u00e1fek kola ohlod\u00e1 kolejnici u men\u0161\u00edho rozchodu.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Track-gauge-varies.jpg?w=1000\" alt=\"Rozchod kolej\u00ed se li\u0161\u00ed\" width=\"807\" height=\"432\" class=\"alignnone size-full wp-image-8049\" \/><\/p>\r\n<p>2. Horizont\u00e1ln\u00ed oh\u00fdb\u00e1n\u00ed kolejnic.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Horizontal-bending-of-the-track.jpg?w=1000\" alt=\"Horizont\u00e1ln\u00ed ohyb dr\u00e1hy\" width=\"807\" height=\"355\" class=\"alignnone size-full wp-image-8050\" \/><\/p>\r\n<p>P\u0159\u00edmost kolejnice lze zkontrolovat zata\u017een\u00edm 0,5 mm ocelov\u00e9ho dr\u00e1tu mezi zar\u00e1\u017eky kolejnice na obou konc\u00edch a pot\u00e9 zm\u011b\u0159en\u00edm polohy dr\u00e1tu pomoc\u00ed olovnice. M\u011b\u0159ic\u00ed body mohou b\u00fdt od sebe vzd\u00e1leny p\u0159ibli\u017en\u011b 2 m.<\/p>\r\n<h3>P\u0159\u00ed\u010diny hlod\u00e1n\u00ed kolejnic souvisej\u00edc\u00ed s koly<\/h3>\r\n<p><strong>P\u0159\u00ed\u010dina1: Odchylka pr\u016fm\u011bru kola<\/strong><\/p>\r\n<p>Pokud je velk\u00fd rozd\u00edl v pr\u016fm\u011bru kol, kdy\u017e se kola namontovan\u00e1 na r\u016fzn\u00fdch koncov\u00fdch nosn\u00edc\u00edch pohybuj\u00ed, nevyhnuteln\u011b nastane probl\u00e9m s t\u00edm, \u017ee v\u011bt\u0161\u00ed kolo b\u011b\u017e\u00ed dop\u0159edu, co\u017e zp\u016fsob\u00ed horizont\u00e1ln\u00ed odchylku v trajektorii j\u00edzdy. Kdy\u017e odchylka p\u0159ekro\u010d\u00ed 15 mm, bude okolek kola omezen kolejnic\u00ed, co\u017e vede k jevu hlod\u00e1n\u00ed kolejnice. Ohlod\u00e1v\u00e1n\u00ed kolejnice zp\u016fsoben\u00e9 odchylkou pr\u016fm\u011bru kola se projevuje jako hlod\u00e1n\u00ed v\u011bt\u0161\u00edho kola na vn\u011bj\u0161\u00ed stran\u011b kolejnice p\u0159i pohybu tam a zp\u011bt, zat\u00edmco men\u0161\u00ed kolo hlod\u00e1 na vnit\u0159n\u00ed stran\u011b kolejnice. V po\u010d\u00e1te\u010dn\u00ed f\u00e1zi nen\u00ed \u017e\u00e1dn\u00e1 zn\u00e1mka ohryzu kolejnice.<\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 2: Diagon\u00e1ln\u00ed odchylka<\/strong><\/p>\r\n<p>Dv\u011b kola nejsou stejn\u00e1 v \u00fahlop\u0159\u00ed\u010dce, co\u017e je p\u0159\u00ed\u010dina, kter\u00e1 \u010dasto vede k tomu, \u017ee ob\u011b dr\u00e1hy jsou \u017ev\u00fdk\u00e1ny uvnit\u0159 nebo vn\u011b sou\u010dasn\u011b.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Diagonal-Deviation.jpg?w=1000\" alt=\"Diagon\u00e1ln\u00ed odchylka\" width=\"952\" height=\"399\" class=\"alignnone size-full wp-image-8052\" \/><\/p>\r\n<p>Kontrola diagon\u00e1ln\u00ed odchylky: Um\u00edst\u011bte mostov\u00fd je\u0159\u00e1b na \u010d\u00e1st kolejnice s dobrou linearitou a najd\u011bte st\u0159ed valiv\u00e9ho povrchu kol pomoc\u00ed ocelov\u00e9ho prav\u00edtka. Zav\u011bste olovnici do st\u0159edu a ozna\u010dte odpov\u00eddaj\u00edc\u00ed m\u00edsto na kolejnici. Tento postup opakujte pro dal\u0161\u00ed t\u0159i kola. Tyto \u010dty\u0159i body slou\u017e\u00ed jako m\u011b\u0159ic\u00ed body pro \u00fahlop\u0159\u00ed\u010dku a rozp\u011bt\u00ed kol. Pro sn\u00ed\u017een\u00ed chyb m\u011b\u0159en\u00ed zajist\u011bte jeden konec ocelov\u00e9ho prav\u00edtka svorkou a na druh\u00fd konec p\u0159ipevn\u011bte pru\u017einovou v\u00e1hu. Nap\u011bt\u00ed by m\u011blo b\u00fdt udr\u017eov\u00e1no na 0,7-0,8 kg na metr rozp\u011bt\u00ed.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Diagonal-Deviation-Inspection.jpg?w=1000\" alt=\"Kontrola diagon\u00e1ln\u00ed odchylky\" width=\"709\" height=\"598\" class=\"alignnone size-full wp-image-8053\" \/><\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 3: Horizont\u00e1ln\u00ed odchylka kola<\/strong><\/p>\r\n<p>Faktory, kter\u00e9 zp\u016fsobuj\u00ed horizont\u00e1ln\u00ed odchylku kola, obvykle poch\u00e1zej\u00ed z p\u0159epravy, instalace a provozn\u00edch proces\u016f. Nap\u0159\u00edklad, kdy\u017e je jedno z kol vych\u00fdleno, zp\u016fsob\u00ed to hlod\u00e1n\u00ed kolejnice na jedn\u00e9 stran\u011b kola. Kdy\u017e se pohybuje v opa\u010dn\u00e9m sm\u011bru, dojde k ohryzu kolejnice na druh\u00e9 stran\u011b. Ohryz kolej\u00ed je obvykle z\u00e1va\u017en\u011bj\u0161\u00ed, kdy\u017e dojde k horizont\u00e1ln\u00ed odchylce.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Horizontal-wheel-deflection.jpg?w=1000\" alt=\"Horizont\u00e1ln\u00ed odklon kola\" width=\"1260\" height=\"963\" class=\"alignnone size-full wp-image-8054\" \/><\/p>\r\n<p>Kontrola horizont\u00e1ln\u00ed odchylky kola: Vyberte \u010d\u00e1st kolejnice s dobrou linearitou jako referen\u010dn\u00ed a um\u00edst\u011bte 0,5 mm jemn\u00fd ocelov\u00fd dr\u00e1t rovnob\u011b\u017en\u011b s vn\u011bj\u0161\u00edm povrchem kolejnice ve vzd\u00e1lenosti rovn\u00e9 \u201ea\u201c. Pot\u00e9 zm\u011b\u0159te vzd\u00e1lenosti v bodech \u201eb1\u201c, \u201eb2\u201c a \u201eb3\u201c pomoc\u00ed ocelov\u00e9ho prav\u00edtka. Vodorovn\u00e1 odchylka kola 1 je \u201eb1 \u2013 b2\u201c, vodorovn\u00e1 odchylka kola 2 je b4 \u2013 b3 a p\u0159\u00edm\u00e1 odchylka kol je \u201e(b1 + b2)\/2 \u2013 (b3 + b4)\/2\u201c.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/inspection-of-Horizontal-wheel-deviation.jpg?w=1000\" alt=\"kontrola horizont\u00e1ln\u00ed odchylky kola\" width=\"913\" height=\"250\" class=\"alignnone size-full wp-image-8056\" \/><\/p>\r\n<p><strong>P\u0159\u00ed\u010dina4: Vertik\u00e1ln\u00ed odchylka kola<\/strong><\/p>\r\n<p>Kdy\u017e je je\u0159\u00e1b ve sklopen\u00e9m stavu, mezera mezi kolejnic\u00ed a okolkem kola se v\u00fdrazn\u011b zmen\u0161\u00ed. St\u0159ed b\u011bhounu kola bude sv\u00edrat se svislou \u010d\u00e1rou \u00fahel \u03b1. Kdy\u017e vertik\u00e1ln\u00ed odchylka p\u0159ekro\u010d\u00ed specifikovanou hodnotu, dojde k ohryzu kolejnice. Proto je kontrola vertik\u00e1ln\u00ed odchylky z\u00e1sadn\u00ed.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Vertical-wheel-deviation.jpg?w=1000\" alt=\"Vertik\u00e1ln\u00ed odchylka kola\" width=\"459\" height=\"654\" class=\"alignnone size-full wp-image-8057\" \/><\/p>\r\n<p>Kontrola svisl\u00e9 odchylky kol: Zm\u011b\u0159te X pomoc\u00ed olovnice, abyste ur\u010dili svislou odchylku kol.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/inspection-of-vertical-wheel-deviation.jpg?w=1000\" alt=\"kontrola vertik\u00e1ln\u00edho vych\u00fdlen\u00ed kola\" width=\"604\" height=\"327\" class=\"alignnone size-full wp-image-8058\" \/><\/p>\r\n<h3>Deformace mostu zp\u016fsobuj\u00edc\u00ed hlod\u00e1n\u00ed kolejnice<\/h3>\r\n<p><strong>P\u0159\u00ed\u010dina1: Horizont\u00e1ln\u00ed ohyb koncov\u00e9ho nosn\u00edku zp\u016fsoben\u00fd deformac\u00ed mostu<\/strong><\/p>\r\n<p>Pokud je chyba v \u00fahlop\u0159\u00ed\u010dce a je v\u011bt\u0161\u00ed ne\u017e 5 mm, zp\u016fsob\u00ed odchylku rozp\u011bt\u00ed. Pokud je rozd\u00edl z\u00e1porn\u00fd, povede to k ohryzu kolejnice na vn\u011bj\u0161\u00ed stran\u011b kola a naopak k ohryzu kolejnice na vnit\u0159n\u00ed stran\u011b.<\/p>\r\n<p><strong>P\u0159\u00ed\u010dina2: Horizont\u00e1ln\u00ed odchylka kola zp\u016fsoben\u00e1 vodorovn\u00fdm ohybem koncov\u00e9ho nosn\u00edku<\/strong><\/p>\r\n<p>Hlavn\u00ed p\u0159\u00ed\u010dinou tohoto jevu je to, \u017ee velk\u00e9 horizont\u00e1ln\u00ed ohnut\u00ed koncov\u00e9ho nosn\u00edku zv\u00fd\u0161\u00ed n\u00e1klon kol, tak\u017ee vyrovn\u00e1n\u00ed kol nebude konzistentn\u00ed se st\u0159edovou osou kolejnice, co\u017e m\u00e1 za n\u00e1sledek hlod\u00e1n\u00ed kolejnice.<\/p>\r\n<p><strong>P\u0159\u00ed\u010dina 3: Vertik\u00e1ln\u00ed deformace mostu<\/strong><\/p>\r\n<p>S rostouc\u00ed amplitudou vertik\u00e1ln\u00ed deformace mostu vyvol\u00e1 \u0159adu struktur\u00e1ln\u00edch zm\u011bn, v\u010detn\u011b vertik\u00e1ln\u00edho sklonu vozidla, vzniku \u00fahlu mezi povrchem b\u011bhounu a olovnic\u00ed, tak\u017ee zm\u011bny polom\u011bru valen\u00ed kol . Kdy\u017e m\u00e1 je\u0159\u00e1b zat\u00ed\u017een\u00ed, tato zm\u011bna se tak\u00e9 zvy\u0161uje a v\u011bt\u0161\u00ed pr\u016fhyb povede tak\u00e9 k jevu hlod\u00e1n\u00ed kolejnice.<\/p>\r\n<h3>Rail Gnaw zp\u016fsoben\u00e9 p\u0159enosov\u00fdm syst\u00e9mem<\/h3>\r\n<p>Na z\u00e1klad\u011b anal\u00fdzy zku\u0161enost\u00ed s aplikac\u00ed mostov\u00e9ho je\u0159\u00e1bu mohou probl\u00e9my s pohonn\u00fdm syst\u00e9mem a brzdov\u00fdm syst\u00e9mem tak\u00e9 zp\u016fsobit hlod\u00e1n\u00ed kolejnice.<\/p>\r\n<ol>\r\n\t<li>Pohonn\u00fd syst\u00e9m: Kdy\u017e je je\u0159\u00e1b poh\u00e1n\u011bn v\u00edce motory, nekonzistentn\u00ed rychlosti mohou zp\u016fsobit odchylku v rychlosti pojezdu kola, co\u017e vede k hlod\u00e1n\u00ed kolejnice.<\/li>\r\n\t<li>Brzdov\u00fd syst\u00e9m: Nekonzistentn\u00ed pom\u011bry zpomalen\u00ed je\u0159\u00e1bu mohou m\u00edt tak\u00e9 za n\u00e1sledek rozd\u00edlnou \u00fa\u010dinnost brzd\u011bn\u00ed kol, co\u017e zt\u011b\u017euje plynul\u00e9 brzd\u011bn\u00ed kol. Kdy\u017e odchylka p\u0159ekro\u010d\u00ed mezn\u00ed hodnotu, dojde v d\u016fsledku nesynchronizovan\u00e9ho brzd\u011bn\u00ed k hlod\u00e1n\u00ed kolejnice.<\/li>\r\n<\/ol>\r\n<h3>Jin\u00e9 d\u016fvody<\/h3>\r\n<p>Nespr\u00e1vn\u00e1 obsluha, nap\u0159\u00edklad voz\u00edk \u010dasto pracuje na jedn\u00e9 stran\u011b, zp\u016fsobuje zv\u00fd\u0161en\u00fd tlak a odpor na kolech na t\u00e9to stran\u011b, co\u017e m\u00e1 za n\u00e1sledek hlod\u00e1n\u00ed kolejnice. N\u00e1hl\u00e9 nastartov\u00e1n\u00ed nebo zastaven\u00ed m\u016f\u017ee zp\u016fsobit prokluzov\u00e1n\u00ed kola, co\u017e m\u016f\u017ee v\u00e9st k ohryzu kolejnice.<\/p>\r\n<p>Dlouhodob\u00e9 p\u0159et\u011b\u017eov\u00e1n\u00ed je\u0159\u00e1bu, neopr\u00e1vn\u011bn\u00e9 operace a dal\u0161\u00ed d\u016fvody mohou zp\u016fsobit deformaci hlavn\u00edho nosn\u00edku, koncov\u00e9ho nosn\u00edku nebo r\u00e1mu voz\u00edku, co\u017e m\u00e1 za n\u00e1sledek zm\u011bny svislosti a rozp\u011bt\u00ed kol, co\u017e zp\u016fsobuje hlod\u00e1n\u00ed kolejnice b\u011bhem provozu.<\/p>\r\n<p>Pokud po \u00fadr\u017eb\u011b a v\u00fdm\u011bn\u011b nejsou kola a lo\u017eiska spr\u00e1vn\u011b se\u0159\u00edzena, mohou se objevit odchylky v geometrii kol.<\/p>\r\n<h2>Strategie \u0159e\u0161en\u00ed mostov\u00fdch je\u0159\u00e1b\u016f Rail Gnawing<\/h2>\r\n<h3>\u0158e\u0161en\u00ed pro probl\u00e9my s \u017eeleznic\u00ed<\/h3>\r\n<ol>\r\n\t<li>N\u00e1klon kolejnice: Pou\u017eijte zp\u016fsob p\u0159id\u00e1n\u00ed ocelov\u00e9 roho\u017ee k \u00faprav\u011b mno\u017estv\u00ed chyby, abyste zajistili, \u017ee \u00farove\u0148, v\u00fd\u0161ka a zak\u0159iven\u00ed kolejnice jsou v souladu s normou.<\/li>\r\n\t<li>Horizont\u00e1ln\u00ed odchylka kolejnice: Pro stejn\u00fd pr\u016f\u0159ez dvou kolejnic je relativn\u00ed v\u00fd\u0161kov\u00fd rozd\u00edl p\u0159\u00edli\u0161 velk\u00fd zp\u016fsoben\u00fd hlodavou kolejnic\u00ed, m\u011bl by b\u00fdt nastaven s vysokou a n\u00edzkou chybou pomoc\u00ed metody p\u0159id\u00e1v\u00e1n\u00ed podlo\u017eek pro \u00fapravu v\u00fdb\u011bru b\u011b\u017en\u00e9ho ocelov\u00e9ho plechu, jeho\u017e tlou\u0161\u0165ka se vol\u00ed podle dr\u00e1hy nam\u011b\u0159en\u00e9 vysok\u00e1 a n\u00edzk\u00e1 chyba, podlo\u017eky vy\u017eaduj\u00ed rovn\u00fd povrch, \u017e\u00e1dn\u00e9 hrboly a prohlubn\u011b, \u0161\u00ed\u0159ka vn\u011bj\u0161\u00edch rozm\u011br\u016f by nem\u011bla b\u00fdt v\u011bt\u0161\u00ed ne\u017e p\u0159\u00edtla\u010dn\u00e1 deska dr\u00e1hy 20 mm, spodn\u00ed strana dr\u00e1hy by m\u011bla b\u00fdt vypln\u011bn bez p\u0159esah\u016f a p\u0159ipevn\u011bn k nosn\u00edku pod p\u0159\u00edtla\u010dnou deskou se \u0161rouby; tato metoda je ekonomick\u00e1, spolehliv\u00e1, efektivn\u00ed a m\u00e1 jednoduchou strukturu.<\/li>\r\n\t<li>Odchylka rozp\u011bt\u00ed kolejnice: Upravte \u0161rouby p\u0159\u00edtla\u010dn\u00e9 desky kolejnice a pot\u00e9 nastavte kolejnici na druh\u00e9 stran\u011b s nastavenou kolejnic\u00ed jako m\u011b\u0159\u00edtkem, v\u011bnujte pozornost v\u00fd\u0161ce vodic\u00ed kolejnice p\u0159i se\u0159izov\u00e1n\u00ed, aby odpov\u00eddala norm\u011b.<\/li>\r\n\t<li>Odchylka p\u0159\u00edmosti kolejnice: zkalibrujte polohu odchylky kolejnice, povolte up\u00ednac\u00ed desku ryb\u00edho ocasu a \u0161rouby tlakov\u00e9 kolejnice a pot\u00e9 pomoc\u00ed ru\u010dn\u00edho kladiva a n\u011bkter\u00fdch dal\u0161\u00edch tvrd\u00fdch n\u00e1stroj\u016f zatlu\u010dte \u0161ikm\u00e9 kol\u00edky tlakov\u00e9 kolejnice, \u010d\u00edm\u017e vyvolejte bo\u010dn\u00ed tlak na \u0161ikm\u00e9 kol\u00edky. zm\u011b\u0148te polohu kolejnice a pot\u00e9 zpevn\u011bte \u0161rouby kolejnice pod tlakem a tak d\u00e1le n\u011bkolikr\u00e1t opakujte kontrolu, aby dos\u00e1hla odpov\u00eddaj\u00edc\u00ed \u00farovn\u011b a napravte jev vodorovn\u00e9ho ohybu.<\/li>\r\n<\/ol>\r\n<h3>\u0158e\u0161en\u00ed probl\u00e9m\u016f s koly<\/h3>\r\n<ol>\r\n\t<li>Odchylka pr\u016fm\u011bru kola: Kdy\u017e odchylka pr\u016fm\u011bru kola p\u0159ekro\u010d\u00ed normu, je t\u0159eba jej zpracovat nebo vym\u011bnit. Odchylka pr\u016fm\u011bru mezi aktivn\u00edmi a pasivn\u00edmi koly po v\u00fdm\u011bn\u011b by nem\u011bla p\u0159es\u00e1hnout 3 mm, jinak to ovlivn\u00ed celkovou konstrukci je\u0159\u00e1bu.<\/li>\r\n\t<li>Odchylka \u00fahlop\u0159\u00ed\u010dky kola:<br \/>\r\nPokud je hlodav\u00e1 kolejnice zp\u016fsobena vodorovn\u00fdm vych\u00fdlen\u00edm kola, lze upravit tlou\u0161\u0165ku lev\u00e9 a prav\u00e9 podlo\u017eky sedla lo\u017eiska. Pokud je hlodav\u00e1 kolejnice zp\u016fsobena svislost\u00ed kola, lze pod sedlo lo\u017eiska p\u0159idat tenk\u00e9 podlo\u017eky.<br \/>\r\nOhryz\u00e1v\u00e1n\u00ed zp\u016fsoben\u00e9 rozp\u011bt\u00edm, rozvorem, \u00fahlop\u0159\u00ed\u010dkou nebo odchylkou p\u0159\u00edmosti kol na stejn\u00e9 dr\u00e1ze lze \u0159e\u0161it posunut\u00edm polohy hnan\u00e9ho kola.<\/li>\r\n\t<li>Horizont\u00e1ln\u00ed sklon kola: Existuj\u00ed dva zp\u016fsoby nastaven\u00ed horizont\u00e1ln\u00edho sklonu kola. Prvn\u00ed metodou je \u00faprava tlou\u0161\u0165ky podlo\u017eky polohovac\u00edho kl\u00ed\u010de na sk\u0159\u00edni \u00fahlov\u00e9ho lo\u017eiska pro korekci horizont\u00e1ln\u00edho sklonu. Druhou metodou je znovu vyrobit vhodn\u00e9 polohovac\u00ed kl\u00ed\u010de a sva\u0159it je na m\u00edst\u011b, aby se eliminoval horizont\u00e1ln\u00ed sklon.<\/li>\r\n\t<li>Vertik\u00e1ln\u00ed sklon kola: Zp\u016fsob nastaven\u00ed vertik\u00e1ln\u00edho sklonu kola je p\u0159id\u00e1n\u00ed podlo\u017eek do \u00fahlov\u00e9 lo\u017eiskov\u00e9 sk\u0159\u00edn\u011b a horizont\u00e1ln\u00edho polohovac\u00edho kl\u00ed\u010de nebo p\u0159id\u00e1n\u00ed podlo\u017eek mezi horizont\u00e1ln\u00ed polohovac\u00ed pero a oh\u00fdbac\u00ed desku koncov\u00e9ho nosn\u00edku. V z\u00e1vislosti na sm\u011bru svisl\u00e9ho sklonu kola p\u0159idejte podlo\u017eky na odpov\u00eddaj\u00edc\u00ed stranu sk\u0159\u00edn\u011b \u00fahlov\u00e9ho lo\u017eiska. Pokud je tlou\u0161\u0165ka podlo\u017eky v\u011bt\u0161\u00ed ne\u017e 2\/3 hloubky polohovac\u00ed \u0161t\u011brbiny sk\u0159\u00edn\u011b \u00fahlov\u00e9ho lo\u017eiska, p\u0159idejte podlo\u017eku p\u0159\u00edmo na oh\u00fdbac\u00ed desku koncov\u00e9ho nosn\u00edku, abyste vy\u0159e\u0161ili probl\u00e9m s hlod\u00e1n\u00edm kolejnice.<\/li>\r\n<\/ol>\r\n<h3>\u0158e\u0161en\u00ed probl\u00e9m\u016f s deformac\u00ed mostu<\/h3>\r\n<p>Deformace mostu zahrnuje mnoho faktor\u016f, jako je p\u0159eprava, instalace, pou\u017eit\u00ed a dal\u0161\u00ed vazby. Kdy\u017e se zjist\u00ed, \u017ee m\u016fstek m\u00e1 mal\u00fd stupe\u0148 deformace, m\u016f\u017eete up\u0159ednostnit nastaven\u00ed kol a v n\u011bkter\u00fdch p\u0159\u00edpadech sta\u010d\u00ed upravit pouze jedno kolo, abyste eliminovali jev hlod\u00e1n\u00ed, jako je nastaven\u00ed vodorovn\u00e9ho zkosen\u00ed kol, vertik\u00e1ln\u00ed zkosen\u00ed, rozp\u011bt\u00ed a \u00fahlop\u0159\u00ed\u010dka a tak d\u00e1le. Pokud deformace mostu p\u0159ekro\u010d\u00ed ur\u010dit\u00fd interval a je zde patrn\u011bj\u0161\u00ed jev hlodav\u00e9 kolejnice, je nutn\u00e9 deformovan\u00e9 \u010d\u00e1sti mostu opravit. Obecnou l\u00e9\u010debnou metodou je korekce nedostate\u010dn\u00e9ho naru\u0161en\u00ed paprsku, bo\u010dn\u00edho ohybu, horizont\u00e1ln\u00edho ohybu koncov\u00e9ho paprsku atd., jako je proveden\u00ed opat\u0159en\u00ed, jako je korekce p\u0159edp\u011bt\u00ed nebo korekce plamene. Mezi nimi se metoda korekce p\u0159edp\u011bt\u00ed t\u00fdk\u00e1 hlavn\u00edho nosn\u00edku pod op\u011brn\u00fdm sedlem pro sva\u0159ov\u00e1n\u00ed kryc\u00ed desky a pou\u017eit\u00ed vysoce kvalitn\u00edch ocelov\u00fdch dr\u00e1t\u016f jako tahov\u00fdch v\u00fdztuh, aby se zabr\u00e1nilo deformaci kolejnice mostov\u00e9ho je\u0159\u00e1bu. Metoda korekce plamene je pou\u017eit\u00ed kysl\u00edkoacetylenov\u00e9ho plamene, m\u016fstek deforma\u010dn\u00ed \u010d\u00e1sti prov\u00e1d\u011bn\u00ed tepeln\u00e9ho zpracov\u00e1n\u00ed, tak\u017ee deformace \u010d\u00e1sti kontrakce \u00fa\u010dinku, aby bylo dosa\u017eeno \u00fa\u010delu korekce m\u016fstku.<\/p>\r\n<h3>\u0158e\u0161en\u00ed pro p\u0159enosovou soustavu vedouc\u00ed k hlod\u00e1n\u00ed kolej\u00ed<\/h3>\r\n<p>U samostatn\u011b poh\u00e1n\u011bn\u00fdch mostov\u00fdch je\u0159\u00e1b\u016f by m\u011bly b\u00fdt oba konce zvoleny se stejn\u00fdm modelem, stejn\u00e9 parametry motoru, jeho 2 skupiny lo\u017eisek hnac\u00edho mechanismu a brzdy by m\u011bly b\u00fdt nastaveny na stejn\u00fd stupe\u0148 t\u011bsnosti. Sou\u010dasn\u011b by v procesu instalace a pou\u017eit\u00ed m\u011bly b\u00fdt testov\u00e1ny reduktor, spojka a souvisej\u00edc\u00ed komponenty p\u0159evodovky, aby se zajistilo, \u017ee t\u011bsnost instalace, v\u016fle, opot\u0159eben\u00ed atd., aby byla zachov\u00e1na konzistence, aby se maximalizovalo zamezen\u00ed provozn\u00edch chyb.<\/p>\r\n<p>Ohryz\u00e1v\u00e1n\u00ed kolejnic je v\u00fdznamn\u00fdm probl\u00e9mem pro pr\u016fmyslov\u00e1 odv\u011btv\u00ed spol\u00e9haj\u00edc\u00ed na mostov\u00e9 je\u0159\u00e1by. Pochopen\u00edm p\u0159\u00ed\u010din hlod\u00e1n\u00ed kolejnic a implementac\u00ed vhodn\u00fdch \u0159e\u0161en\u00ed mohou spole\u010dnosti tento probl\u00e9m zm\u00edrnit, zajistit hladk\u00fd a bezpe\u010dn\u00fd provoz je\u0159\u00e1bu a z\u00e1rove\u0148 minimalizovat n\u00e1klady na \u00fadr\u017ebu.<\/p>","protected":false},"excerpt":{"rendered":"Mostov\u00e9 je\u0159\u00e1by jsou nezbytn\u00fdm specializovan\u00fdm za\u0159\u00edzen\u00edm pro v\u00fdrobn\u00ed a zpracovatelsk\u00e9 podniky, kter\u00e9 je zodpov\u011bdn\u00e9 za ka\u017edodenn\u00ed zved\u00e1n\u00ed, \u00fadr\u017ebu a instalaci za\u0159\u00edzen\u00ed a p\u0159\u00edslu\u0161enstv\u00ed. Stav mostov\u00fdch je\u0159\u00e1b\u016f p\u0159\u00edmo ovliv\u0148uje, zda je podnik schopen v\u010das a hladce plnit v\u00fdrobn\u00ed \u00fakoly. Proto je zaji\u0161t\u011bn\u00ed dobr\u00e9ho stavu mostov\u00fdch je\u0159\u00e1b\u016f d\u016fle\u017eit\u00fdm \u00fakolem pro v\u00fdrobu a [\u2026]","protected":false},"featured_media":8069,"parent":0,"menu_order":0,"template":"","posts_category":[197],"posts_tag":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/8025"}],"collection":[{"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts"}],"about":[{"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/types\/posts"}],"version-history":[{"count":19,"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/8025\/revisions"}],"predecessor-version":[{"id":8072,"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/xmxposts\/8025\/revisions\/8072"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/media\/8069"}],"wp:attachment":[{"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/media?parent=8025"}],"wp:term":[{"taxonomy":"posts_category","embeddable":true,"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/posts_category?post=8025"},{"taxonomy":"posts_tag","embeddable":true,"href":"https:\/\/www.hndfcrane.com\/cs\/wp-json\/wp\/v2\/posts_tag?post=8025"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}