{"id":8025,"date":"2023-09-04T09:05:42","date_gmt":"2023-09-04T09:05:42","guid":{"rendered":"https:\/\/www.hndfcrane.com\/?post_type=posts&#038;p=8025"},"modified":"2024-09-09T06:36:58","modified_gmt":"2024-09-09T06:36:58","slug":"how-to-quickly-solve-overhead-crane-rail-gnawing","status":"publish","type":"posts","link":"https:\/\/www.hndfcrane.com\/tr\/posts\/how-to-quickly-solve-overhead-crane-rail-gnawing\/","title":{"rendered":"Tavan Vin\u00e7 Ray Kemirmesini H\u0131zl\u0131 Bir \u015eekilde \u00c7\u00f6zme"},"content":{"rendered":"<p>Tavan vin\u00e7leri, ekipman ve aksesuarlar\u0131n g\u00fcnl\u00fck kald\u0131r\u0131lmas\u0131, bak\u0131m\u0131 ve kurulumundan sorumlu, \u00fcretim ve imalat i\u015fletmeleri i\u00e7in temel \u00f6zel ekipmanlard\u0131r. K\u00f6pr\u00fc vin\u00e7lerin durumu i\u015fletmenin \u00fcretim g\u00f6revlerini zaman\u0131nda ve sorunsuz tamamlay\u0131p tamamlayamayaca\u011f\u0131n\u0131 do\u011frudan etkiler. Bu nedenle k\u00f6pr\u00fc vin\u00e7lerin iyi durumda olmas\u0131n\u0131 sa\u011flamak, \u00fcretim ve bak\u0131m a\u00e7\u0131s\u0131ndan \u00f6nemli bir i\u015ftir. Ray kemirmesi k\u00f6pr\u00fc vin\u00e7lerinin kullan\u0131m\u0131nda yayg\u0131n bir olgudur. Esas olarak vin\u00e7 yolunun sapmas\u0131 veya tekerleklerin standard\u0131 a\u015fan sapmas\u0131 sonucu ray kemirilmesinden kaynaklan\u0131r. Bu, yaln\u0131zca \u00fcretim ilerlemesini etkilemekle kalmay\u0131p ayn\u0131 zamanda kazalara da neden olabilecek raydan \u00e7\u0131kmalara yol a\u00e7abilir. Bu makale, k\u00f6pr\u00fc vin\u00e7lerinde ray kemirmesinin nedenlerini analiz etmekte ve ilgili \u00f6nleyici tedbirleri \u00f6nererek k\u00f6pr\u00fc vin\u00e7lerinin ray kemirmesini h\u0131zl\u0131 bir \u015fekilde \u00e7\u00f6zmenize yard\u0131mc\u0131 olmaktad\u0131r.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Overhead-Crane-Rail-Gnawing.jpg?w=1000\" alt=\"Gezer Vin\u00e7 Ray\u0131n\u0131 Kemirmek\" width=\"900\" height=\"514\" class=\"alignnone size-full wp-image-8069\" \/><\/p>\r\n<h2>Tavan Vin\u00e7 Ray\u0131n\u0131 Kemirmenin Belirtileri ve Olumsuz Etkileri<\/h2>\r\n<p>Tavan vinci kullan\u0131m\u0131 s\u0131ras\u0131nda vincin tekerlek jant\u0131 ile ray birbirine s\u00fcrt\u00fcnerek tekerlek jant\u0131 ve ray yan taraf\u0131nda ciddi a\u015f\u0131nmalara neden olur. Bu olaya demiryolu kemirmesi denir. Ana tezah\u00fcrler a\u015fa\u011f\u0131daki gibidir:<\/p>\r\n<ol>\r\n\t<li>Vin\u00e7 \u00e7al\u0131\u015fma s\u0131ras\u0131nda g\u0131c\u0131rt\u0131 veya y\u00fcksek bir k\u00fckreme sesi \u00e7\u0131kar\u0131yor.<\/li>\r\n\t<li>Ray\u0131n yan taraf\u0131nda lekeler veya parlak i\u015faretler var ya da ray\u0131n etraf\u0131nda demir tala\u015flar\u0131 olabilir.<\/li>\r\n\t<li>Vincin \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda, kenar tekerle\u011fi ile ray aras\u0131nda yanl\u0131\u015f hizalama oldu\u011funa dair a\u00e7\u0131k bir g\u00f6sterge vard\u0131r.<\/li>\r\n\t<li>Vin\u00e7, \u00e7al\u0131\u015fma s\u0131ras\u0131nda diren\u00e7le kar\u015f\u0131la\u015fabilir ve tekerlek jant\u0131 ile ray aras\u0131ndaki s\u00fcrt\u00fcnme nedeniyle arac\u0131n yava\u015f \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131 ve di\u011fer olaylar meydana gelebilir.<\/li>\r\n<\/ol>\r\n<ul>\r\n\t<li>Ray Kemirmesinin At\u00f6lye Yap\u0131s\u0131 \u00dczerindeki Etkisi: Vin\u00e7 tekerle\u011fi ray\u0131 kemirdi\u011finde, do\u011frudan yatay yanal kuvvetler \u00fcretecektir, bu da ray\u0131n yanal olarak sapmas\u0131na neden olacak, ekipman titre\u015fimine ve sonunda raya sabitlenmi\u015f vidalar\u0131n gev\u015femesine neden olacakt\u0131r. Ayr\u0131ca, genel vin\u00e7 ar\u0131zalar\u0131na ve at\u00f6lye i\u00e7indeki yap\u0131n\u0131n stabilitesi \u00fczerinde de\u011fi\u015fen derecelerde darbelere neden olabilir.<\/li>\r\n\t<li>Ray Kemirmesinin \u00dcretim, G\u00fcvenlik ve Ekipman \u00dczerindeki Etkisi: Ray kemirmesinin \u015fiddetli oldu\u011fu durumlarda raydaki hasar daha da artacak, vincin \u00e7al\u0131\u015fma s\u0131ras\u0131nda tekerleklerle iyi temas kurmas\u0131 zorla\u015facak ve sonu\u00e7ta kullan\u0131m\u0131 etkilenecektir. Ray\u0131n de\u011fi\u015ftirilmesi gerekti\u011finde \u00f6nemli miktarda insan g\u00fcc\u00fc, malzeme ve finansal kaynak gerektirir ve \u00fcretim g\u00fcvenli\u011fini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde bozar.<\/li>\r\n\t<li>Ray Kemirmesinin Elektrikli Ekipman \u00dczerindeki Etkisi: Ray kemirmesi meydana geldi\u011finde, \u00f6ncelikle vin\u00e7 \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda \u00f6nemli bir dirence neden olacak, elektrik y\u00fck\u00fcn\u00fc b\u00fcy\u00fck \u00f6l\u00e7\u00fcde art\u0131racak ve kolayca motor a\u015f\u0131r\u0131 y\u00fck hasar\u0131na neden olacakt\u0131r. Ayn\u0131 zamanda vincin artan \u00e7al\u0131\u015fma direnci, iletim sistemindeki \u00e7e\u015fitli bile\u015fenlerde de\u011fi\u015fen derecelerde hasara neden olacakt\u0131r.<\/li>\r\n<\/ul>\r\n<h2>Tavan Vin\u00e7lerinde Ray Kemirmesinin Nedenlerinin Analizi<\/h2>\r\n<p>K\u00f6pr\u00fc vin\u00e7lerinin raylar\u0131 kemirmek i\u00e7in \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131n \u00e7e\u015fitli nedenleri vard\u0131r, bunlar\u0131n ba\u015fl\u0131calar\u0131 teorik analiz i\u00e7in a\u015fa\u011f\u0131daki nedenlerdir:<\/p>\r\n<h3>Y\u00f6r\u00fcnge Sebeplerinden Dolay\u0131 Raylar\u0131n Kemirilmesi<\/h3>\r\n<p><strong>Sebep1: Ray E\u011fimi<\/strong><\/p>\r\n<p>Ray kiri\u015fleri tak\u0131ld\u0131\u011f\u0131nda, e\u011fer bir e\u011fim varsa, bu durum kurulu ray\u0131n e\u011filmesine neden olacak, bu da \u00e7al\u0131\u015fan tekerleklerin yanal hareketine ve tekerlek jant\u0131n\u0131n bir taraf\u0131n\u0131n i\u00e7 taraf\u0131n\u0131n ve di\u011fer taraf\u0131n\u0131n d\u0131\u015f k\u0131sm\u0131n\u0131n a\u015f\u0131nmas\u0131na neden olacakt\u0131r. .<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Rail-tilt.jpg?w=1000\" alt=\"Ray e\u011fimi\" width=\"756\" height=\"748\" class=\"alignnone size-full wp-image-8046\" \/><\/p>\r\n<p><strong>Sebep2: \u0130ki Ray Aras\u0131ndaki Yatay Sapma Standard\u0131 A\u015f\u0131yor<\/strong><\/p>\r\n<p>Baz\u0131 kullan\u0131c\u0131lar\u0131n at\u00f6lye temellerinin dengesiz oturmas\u0131 ve deformasyonu nedeniyle ayn\u0131 kesitteki iki ray aras\u0131nda standart y\u00fckseklik fark\u0131 a\u015f\u0131larak ray kemirilmesine yol a\u00e7maktad\u0131r. Ray kurulumu s\u0131ras\u0131nda g\u00f6receli kot fark\u0131 \u00e7ok b\u00fcy\u00fckse, vin\u00e7 \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda yanal harekete neden olur ve ray kemirmesi s\u0131kl\u0131kla alt ray\u0131n i\u00e7 taraf\u0131nda ve y\u00fcksek ray\u0131n d\u0131\u015f taraf\u0131nda meydana gelir. Ray\u0131n y\u00fcksekli\u011fi bir tesviye aleti kullan\u0131larak \u00f6l\u00e7\u00fclebilir.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Different-track-heights.jpg?w=1000\" alt=\"Farkl\u0131 par\u00e7a y\u00fckseklikleri\" width=\"807\" height=\"513\" class=\"alignnone size-full wp-image-8047\" \/><\/p>\r\n<p><strong>Sebep3: \u0130ki Ray Aras\u0131ndaki A\u00e7\u0131kl\u0131k Sapmas\u0131 Standard\u0131 A\u015f\u0131yor<\/strong><\/p>\r\n<p>A\u00e7\u0131kl\u0131k, k\u00f6pr\u00fc vin\u00e7lerinin tasar\u0131m\u0131nda \u00f6nemli bir parametredir. Ancak fiili ray kurulumu s\u0131ras\u0131nda kurulum hatas\u0131 olmas\u0131 durumunda a\u00e7\u0131kl\u0131k sapmas\u0131 sorunlar\u0131na neden olacakt\u0131r. Ray montaj aral\u0131\u011f\u0131n\u0131n \u00e7ok k\u00fc\u00e7\u00fck olmas\u0131 ray\u0131n tekerlek jant\u0131n\u0131n i\u00e7 k\u0131sm\u0131nda kemirilmesine neden olacakt\u0131r. Ray montaj aral\u0131\u011f\u0131n\u0131n \u00e7ok b\u00fcy\u00fck olmas\u0131 ray\u0131n tekerlek jant\u0131n\u0131n d\u0131\u015f taraf\u0131nda kemirilmesine neden olacakt\u0131r.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Track-span-deviation.jpg?w=1000\" alt=\"Takip aral\u0131\u011f\u0131 sapmas\u0131\" width=\"900\" height=\"461\" class=\"alignnone size-full wp-image-8061\" \/><\/p>\r\n<p>Ray\u0131n a\u00e7\u0131kl\u0131\u011f\u0131 \u00e7elik \u015ferit metre ile \u00f6l\u00e7\u00fclebilir, band\u0131n bir ucu kelep\u00e7e ile sabitlenir ve band\u0131n di\u011fer ucu metre ba\u015f\u0131na 0,7-0,8 kg \u00e7ekme kuvvetine sahip bir yayl\u0131 teraziye ba\u011flan\u0131r, her 5 metrede bir \u00f6l\u00e7\u00fcl\u00fcr. \u00d6l\u00e7meden \u00f6nce ray\u0131n ortas\u0131ndaki referans noktalar\u0131n\u0131 i\u015faretleyin, yayl\u0131 terazi gerginli\u011fi her \u00f6l\u00e7\u00fcm noktas\u0131nda ayn\u0131 olmal\u0131d\u0131r.<\/p>\r\n<p><strong>Sebep4: \u0130ki Ray Aras\u0131ndaki Do\u011fruluk Sapmas\u0131 Standard\u0131 A\u015f\u0131yor<\/strong><\/p>\r\n<p>1. Tutars\u0131z ray a\u00e7\u0131kl\u0131\u011f\u0131, bir ucu daha b\u00fcy\u00fck bir \u00f6l\u00e7\u00fcye sahip ve di\u011fer ucu daha k\u00fc\u00e7\u00fck bir \u00f6l\u00e7\u00fcye sahip, d\u0131\u015f tekerlek jant\u0131n\u0131n daha b\u00fcy\u00fck bir aral\u0131kta ray\u0131 kemirmesine ve i\u00e7 tekerlek jant\u0131n\u0131n daha k\u00fc\u00e7\u00fck bir aral\u0131kta ray\u0131 kemirmesine neden oluyor.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Track-gauge-varies.jpg?w=1000\" alt=\"Palet g\u00f6stergesi de\u011fi\u015fir\" width=\"807\" height=\"432\" class=\"alignnone size-full wp-image-8049\" \/><\/p>\r\n<p>2.Ray yatay b\u00fckme.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Horizontal-bending-of-the-track.jpg?w=1000\" alt=\"Ray\u0131n yatay b\u00fck\u00fclmesi\" width=\"807\" height=\"355\" class=\"alignnone size-full wp-image-8050\" \/><\/p>\r\n<p>Ray\u0131n d\u00fczl\u00fc\u011f\u00fc, her iki u\u00e7taki ray durdurucular\u0131 aras\u0131na 0,5 mm&#39;lik bir \u00e7elik tel \u00e7ekilerek ve ard\u0131ndan bir \u00e7ek\u00fcl kullan\u0131larak telin konumu \u00f6l\u00e7\u00fclerek kontrol edilebilir. \u00d6l\u00e7\u00fcm noktalar\u0131 yakla\u015f\u0131k 2 m aral\u0131klarla yerle\u015ftirilebilir.<\/p>\r\n<h3>Ray kemirmesinin tekerle\u011fe ba\u011fl\u0131 nedenleri<\/h3>\r\n<p><strong>Sebep1: Tekerlek \u00c7ap\u0131 Sapmas\u0131<\/strong><\/p>\r\n<p>Tekerlek \u00e7ap\u0131nda b\u00fcy\u00fck bir fark varsa, farkl\u0131 u\u00e7 kiri\u015flere monte edilen tekerlekler hareket ederken, \u00f6nde \u00e7al\u0131\u015fan daha b\u00fcy\u00fck tekerlekle ilgili bir sorun ka\u00e7\u0131n\u0131lmaz olarak ortaya \u00e7\u0131kacak ve bu da \u00e7al\u0131\u015fma y\u00f6r\u00fcngesinde yatay bir sapmaya neden olacakt\u0131r. Sapma 15 mm&#39;yi a\u015ft\u0131\u011f\u0131nda tekerlek flan\u015f\u0131 ray taraf\u0131ndan s\u0131n\u0131rlanacak ve ray kemirilmesi olgusuna yol a\u00e7acakt\u0131r. Tekerlek \u00e7ap\u0131ndaki sapman\u0131n neden oldu\u011fu ray kemirmesi, ileri geri hareket s\u0131ras\u0131nda b\u00fcy\u00fck tekerle\u011fin ray\u0131n d\u0131\u015f taraf\u0131n\u0131 kemirmesi, k\u00fc\u00e7\u00fck tekerle\u011fin ise ray\u0131n i\u00e7 taraf\u0131n\u0131 kemirmesi ile kendini g\u00f6sterir. \u0130lk a\u015famada herhangi bir ray kemirmesi belirtisi g\u00f6r\u00fclmez.<\/p>\r\n<p><strong>Sebep2: \u00c7apraz Sapma<\/strong><\/p>\r\n<p>\u0130ki tekerlek \u00e7apraz olarak e\u015fit de\u011fildir, bu da \u00e7o\u011fu zaman her iki tekerle\u011fin de ayn\u0131 anda i\u00e7eriden veya d\u0131\u015far\u0131dan \u00e7i\u011fnenmesine neden olur.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Diagonal-Deviation.jpg?w=1000\" alt=\"\u00c7apraz Sapma\" width=\"952\" height=\"399\" class=\"alignnone size-full wp-image-8052\" \/><\/p>\r\n<p>\u00c7apraz Sapma Denetimi: Tavan vincini iyi do\u011frusall\u0131\u011fa sahip bir ray b\u00f6l\u00fcm\u00fc \u00fczerine konumland\u0131r\u0131n ve \u00e7elik bir cetvel kullanarak tekerleklerin yuvarlanma y\u00fczeyinin merkezini bulun. Ortas\u0131na bir \u00e7ek\u00fcl as\u0131n ve ray \u00fczerinde kar\u015f\u0131l\u0131k gelen noktay\u0131 i\u015faretleyin. Bu i\u015flemi di\u011fer \u00fc\u00e7 tekerlek i\u00e7in de tekrarlay\u0131n. Bu d\u00f6rt nokta tekerleklerin k\u00f6\u015fegeni ve a\u00e7\u0131kl\u0131\u011f\u0131 i\u00e7in \u00f6l\u00e7\u00fcm noktalar\u0131 g\u00f6revi g\u00f6r\u00fcr. \u00d6l\u00e7\u00fcm hatalar\u0131n\u0131 azaltmak i\u00e7in \u00e7elik cetvelin bir ucunu kelep\u00e7eyle sabitleyin ve di\u011fer ucuna yayl\u0131 terazi tak\u0131n. Gerginlik, metre a\u00e7\u0131kl\u0131k ba\u015f\u0131na 0,7-0,8 kg&#39;da tutulmal\u0131d\u0131r.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Diagonal-Deviation-Inspection.jpg?w=1000\" alt=\"\u00c7apraz Sapma Denetimi\" width=\"709\" height=\"598\" class=\"alignnone size-full wp-image-8053\" \/><\/p>\r\n<p><strong>Sebep3: Tekerlek Yatay Sapmas\u0131<\/strong><\/p>\r\n<p>Tekerle\u011fin yatay olarak sapmas\u0131na neden olan fakt\u00f6rler genellikle ta\u015f\u0131ma, kurulum ve i\u015fletme s\u00fcre\u00e7lerinden kaynaklanmaktad\u0131r. \u00d6rne\u011fin tekerleklerden birinin sapmas\u0131, tekerle\u011fin bir taraf\u0131n\u0131 ray\u0131n kemirmesine neden olur. Ters y\u00f6nde hareket etti\u011finde di\u011fer tarafta ray kemirmesi meydana gelecektir. Ray kemirmesi genellikle yatay bir sapma oldu\u011funda daha \u015fiddetli olur.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Horizontal-wheel-deflection.jpg?w=1000\" alt=\"Yatay tekerlek sapmas\u0131\" width=\"1260\" height=\"963\" class=\"alignnone size-full wp-image-8054\" \/><\/p>\r\n<p>Tekerlek Yatay Sapmas\u0131n\u0131n \u0130ncelenmesi: Referans olarak iyi do\u011frusall\u0131\u011fa sahip bir ray kesiti se\u00e7in ve 0,5 mm ince \u00e7elik teli ray\u0131n d\u0131\u015f y\u00fczeyine \u201ca\u201d mesafesine paralel olarak yerle\u015ftirin. Daha sonra, \u00e7elik bir cetvel kullanarak \u201cb1\u201d, \u201cb2\u201d ve \u201cb3\u201d noktalar\u0131ndaki mesafeleri \u00f6l\u00e7\u00fcn. Tekerlek 1\u2019in yatay sapmas\u0131 \u201cb1 \u2013 b2\u201d, tekerlek 2\u2019nin yatay sapmas\u0131 b4 \u2013 b3 ve tekerleklerin d\u00fcz sapmas\u0131 \u201c(b1 + b2)\/2 \u2013 (b3 + b4)\/2\u201ddir.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/inspection-of-Horizontal-wheel-deviation.jpg?w=1000\" alt=\"Yatay tekerlek sapmas\u0131n\u0131n muayenesi\" width=\"913\" height=\"250\" class=\"alignnone size-full wp-image-8056\" \/><\/p>\r\n<p><strong>Neden4: Tekerlek Dikey Sapmas\u0131<\/strong><\/p>\r\n<p>Vin\u00e7 e\u011fik durumdayken ray ile tekerlek flan\u015f\u0131 aras\u0131ndaki bo\u015fluk \u00f6nemli \u00f6l\u00e7\u00fcde azalacakt\u0131r. Tekerlek s\u0131rt\u0131n\u0131n merkezi dikey \u00e7izgiyle bir \u03b1 a\u00e7\u0131s\u0131 olu\u015fturacakt\u0131r. D\u00fc\u015fey sapma belirlenen de\u011feri a\u015ft\u0131\u011f\u0131nda ray kemirmesi meydana gelecektir. Bu nedenle dikey sapman\u0131n kontrol edilmesi \u00e7ok \u00f6nemlidir.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/Vertical-wheel-deviation.jpg?w=1000\" alt=\"Dikey tekerlek sapmas\u0131\" width=\"459\" height=\"654\" class=\"alignnone size-full wp-image-8057\" \/><\/p>\r\n<p>Tekerlek Dikey Sapmas\u0131n\u0131n \u0130ncelenmesi: Tekerleklerin dikey sapmas\u0131n\u0131 belirlemek i\u00e7in bir \u00e7ek\u00fcl kullanarak X&#39;i \u00f6l\u00e7\u00fcn.<\/p>\r\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.hndfcrane.com\/wp-content\/uploads\/inspection-of-vertical-wheel-deviation.jpg?w=1000\" alt=\"dikey tekerlek sapmas\u0131n\u0131n muayenesi\" width=\"604\" height=\"327\" class=\"alignnone size-full wp-image-8058\" \/><\/p>\r\n<h3>Ray Kemirmesine Neden Olan K\u00f6pr\u00fc Deformasyonu<\/h3>\r\n<p><strong>Sebep1: K\u00f6pr\u00fc Deformasyonundan Kaynaklanan U\u00e7 Kiri\u015fin Yatay B\u00fck\u00fclmesi<\/strong><\/p>\r\n<p>K\u00f6\u015fegende hata olmas\u0131 ve 5 mm&#39;den b\u00fcy\u00fck olmas\u0131 a\u00e7\u0131kl\u0131kta sapmaya neden olur. Fark negatifse, tekerle\u011fin d\u0131\u015f taraf\u0131nda ray kemirilmesine yol a\u00e7acakt\u0131r ve bunun tersi de i\u00e7 tarafta ray kemirilmesine yol a\u00e7acakt\u0131r.<\/p>\r\n<p><strong>Sebep2: U\u00e7 Kiri\u015fin Yatay B\u00fck\u00fclmesinden Kaynaklanan Tekerlek Yatay Sapmas\u0131<\/strong><\/p>\r\n<p>Bu olgunun temel nedeni, u\u00e7 kiri\u015fin b\u00fcy\u00fck yatay b\u00fck\u00fclmesinin tekerleklerin e\u011fimini artt\u0131rmas\u0131, tekerlek hizalamas\u0131n\u0131 ray\u0131n merkez \u00e7izgisiyle tutars\u0131z hale getirmesi ve bunun sonucunda ray\u0131n kemirilmesidir.<\/p>\r\n<p><strong>Sebep3: K\u00f6pr\u00fcn\u00fcn Dikey Deformasyonu<\/strong><\/p>\r\n<p>K\u00f6pr\u00fcn\u00fcn dikey deformasyon genli\u011fi artt\u0131k\u00e7a, arac\u0131n dikey e\u011fimi, lastik s\u0131rt\u0131 y\u00fczeyi ile \u00e7ek\u00fcl hatt\u0131 aras\u0131ndaki a\u00e7\u0131n\u0131n ortaya \u00e7\u0131kmas\u0131 ve b\u00f6ylece tekerleklerin yuvarlanma yar\u0131\u00e7ap\u0131n\u0131n de\u011fi\u015fmesi dahil olmak \u00fczere bir dizi yap\u0131sal de\u011fi\u015fikli\u011fe neden olacakt\u0131r. . Vin\u00e7 y\u00fck ald\u0131\u011f\u0131nda bu de\u011fi\u015fiklik de artar ve daha b\u00fcy\u00fck miktarda sapma da ray\u0131n kemirilmesi olgusuna yol a\u00e7acakt\u0131r.<\/p>\r\n<h3>\u0130letim Sisteminden Kaynaklanan Ray Kemirmesi<\/h3>\r\n<p>Tavan vincinin uygulama deneyiminin analizine g\u00f6re, tahrik sistemi ve fren sistemindeki sorunlar da ray\u0131n kemirilmesine neden olabilir.<\/p>\r\n<ol>\r\n\t<li>Tahrik sistemi: Vin\u00e7 birden fazla motorla tahrik edildi\u011finde, tutars\u0131z h\u0131zlar tekerle\u011fin hareket h\u0131z\u0131nda sapmalara neden olarak ray kemirmesine yol a\u00e7abilir.<\/li>\r\n\t<li>Fren sistemi: Vincin yava\u015flama oranlar\u0131n\u0131n tutars\u0131z olmas\u0131 tekerleklerin farkl\u0131 frenleme verimlili\u011fine de neden olabilir, bu da tekerleklerin d\u00fczg\u00fcn bir \u015fekilde fren yapmas\u0131n\u0131 zorla\u015ft\u0131r\u0131r. Sapma s\u0131n\u0131r\u0131 a\u015ft\u0131\u011f\u0131nda senkronize olmayan frenleme nedeniyle ray kemirmesi meydana gelir.<\/li>\r\n<\/ol>\r\n<h3>Di\u011fer sebepler<\/h3>\r\n<p>Tramvay\u0131n s\u0131kl\u0131kla bir tarafta \u00e7al\u0131\u015fmas\u0131 gibi hatal\u0131 \u00e7al\u0131\u015fma, o taraftaki tekerlekler \u00fczerinde bas\u0131n\u00e7 ve direncin artmas\u0131na neden olarak ray\u0131n kemirilmesine neden olur. Ani \u00e7al\u0131\u015ft\u0131rma veya durdurma, tekerleklerin kaymas\u0131na ve raylar\u0131n kemirilmesine neden olabilir.<\/p>\r\n<p>Vincin uzun s\u00fcreli a\u015f\u0131r\u0131 y\u00fcklenmesi, yetkisiz i\u015flemler ve di\u011fer nedenler ana kiri\u015fin, u\u00e7 kiri\u015fin veya araba \u00e7er\u00e7evesinin deformasyonuna neden olabilir, bu da tekerleklerin dikeyli\u011finde ve a\u00e7\u0131kl\u0131\u011f\u0131nda de\u011fi\u015fikliklere neden olarak \u00e7al\u0131\u015fma s\u0131ras\u0131nda ray\u0131n kemirilmesine neden olabilir.<\/p>\r\n<p>Bak\u0131m ve de\u011fi\u015ftirme sonras\u0131nda tekerlekler ve yataklar d\u00fczg\u00fcn \u015fekilde ayarlanmazsa tekerlek hizalamas\u0131nda sapmalar meydana gelebilir.<\/p>\r\n<h2>Tavan Vin\u00e7leri Ray Kemiren \u00e7\u00f6z\u00fcm stratejisi<\/h2>\r\n<h3>Demiryolu Sorunlar\u0131na \u00c7\u00f6z\u00fcm<\/h3>\r\n<ol>\r\n\t<li>Ray E\u011fimi: Ray seviyesinin, y\u00fcksekli\u011finin ve e\u011fiminin standarda uygun olmas\u0131n\u0131 sa\u011flamak amac\u0131yla hata miktar\u0131n\u0131 ayarlamak i\u00e7in \u00e7elik has\u0131r ekleme y\u00f6ntemini kullan\u0131n.<\/li>\r\n\t<li>Ray Yatay Sapmas\u0131: \u0130ki ray\u0131n ayn\u0131 kesiti i\u00e7in, kemiren ray\u0131n neden oldu\u011fu g\u00f6receli y\u00fckseklik fark\u0131 \u00e7ok b\u00fcy\u00fckt\u00fcr, s\u0131radan \u00e7elik levha se\u00e7imini ayarlamak i\u00e7in ped ekleme y\u00f6ntemi kullan\u0131larak y\u00fcksek ve d\u00fc\u015f\u00fck hatayla ayarlanmal\u0131d\u0131r, kal\u0131nl\u0131\u011f\u0131 \u00f6l\u00e7\u00fclen y\u00fcksek ve d\u00fc\u015f\u00fck hataya g\u00f6re se\u00e7ilen piste g\u00f6re se\u00e7ilir, pedler d\u00fcz bir y\u00fczey gerektirir, t\u00fcmsek ve \u00e7ukurlar bulunmaz, d\u0131\u015f boyutlar\u0131n geni\u015fli\u011fi palet bask\u0131 plakas\u0131ndan 20 mm&#39;den fazla olmamal\u0131d\u0131r, Paletin alt taraf\u0131 \u00e7\u0131k\u0131nt\u0131lar olmadan doldurulmal\u0131 ve c\u0131vatal\u0131 bir bask\u0131 plakas\u0131 ile alttaki kiri\u015fe sabitlenmelidir; Bu y\u00f6ntem ekonomik, g\u00fcvenilir, etkili ve basit bir yap\u0131ya sahiptir.<\/li>\r\n\t<li>Ray A\u00e7\u0131kl\u0131\u011f\u0131 Sapmas\u0131: Ray\u0131n bask\u0131 plakas\u0131 vidalar\u0131n\u0131 ayarlay\u0131n ve ard\u0131ndan di\u011fer taraftaki ray\u0131, ayarlanan ray ile referans noktas\u0131 olarak ayarlay\u0131n, standarda uygun hale getirmek i\u00e7in ayar s\u0131ras\u0131nda k\u0131lavuz ray\u0131n y\u00fcksekli\u011fine dikkat edin.<\/li>\r\n\t<li>Ray D\u00fczl\u00fc\u011f\u00fc Sapmas\u0131: ray\u0131n sapma konumunu kalibre edin, bal\u0131k kuyru\u011fu s\u0131k\u0131\u015ft\u0131rma plakas\u0131n\u0131 ve bas\u0131n\u00e7l\u0131 ray c\u0131vatalar\u0131n\u0131 gev\u015fetin ve ard\u0131ndan el \u00e7ekicini ve di\u011fer baz\u0131 sert aletleri kullanarak bas\u0131n\u00e7l\u0131 ray\u0131n e\u011fimli pimlerini \u00e7eki\u00e7leyin ve e\u011fimli pimlerin yan bas\u0131nc\u0131n\u0131 art\u0131r\u0131n. ray\u0131n konumunu de\u011fi\u015ftirin ve ard\u0131ndan bas\u0131n\u00e7l\u0131 ray c\u0131vatalar\u0131n\u0131 g\u00fc\u00e7lendirin ve bu \u015fekilde kontrol\u00fc birka\u00e7 kez tekrarlay\u0131n, b\u00f6ylece ilgili seviyeye ula\u015facak ve yatay b\u00fck\u00fclme olgusu d\u00fczeltilecektir.<\/li>\r\n<\/ol>\r\n<h3>Tekerlek Sorunlar\u0131na \u00c7\u00f6z\u00fcm<\/h3>\r\n<ol>\r\n\t<li>Tekerlek \u00c7ap\u0131 Sapmas\u0131: Tekerlek \u00e7ap\u0131 sapmas\u0131 standard\u0131 a\u015ft\u0131\u011f\u0131nda yeniden i\u015flenmesi veya de\u011fi\u015ftirilmesi gerekir. De\u011fi\u015ftirildikten sonra aktif ve pasif tekerlekler aras\u0131ndaki \u00e7ap sapmas\u0131 3 mm&#39;yi ge\u00e7memelidir, aksi takdirde vincin genel yap\u0131s\u0131 etkilenir.<\/li>\r\n\t<li>Tekerlek \u00c7apraz Sapmas\u0131:<br \/>\r\nRay\u0131n kemirilmesi tekerle\u011fin yatay sapmas\u0131ndan kaynaklan\u0131yorsa, yatak yuvas\u0131n\u0131n sol ve sa\u011f \u015fimlerinin kal\u0131nl\u0131\u011f\u0131 ayarlanabilir. Ray\u0131n kemirilmesi tekerle\u011fin dikey konumundan kaynaklan\u0131yorsa yatak yuvas\u0131n\u0131n alt\u0131na ince \u015fimler eklenebilir.<br \/>\r\nAyn\u0131 iz \u00fczerindeki tekerleklerin tekerlek a\u00e7\u0131kl\u0131\u011f\u0131, dingil mesafesi, \u00e7apraz veya d\u00fczl\u00fck sapmas\u0131 nedeniyle olu\u015fan kemirme, tahrik edilen tekerle\u011fin konumunun de\u011fi\u015ftirilmesiyle \u00e7\u00f6z\u00fclebilir.<\/li>\r\n\t<li>Tekerlek Yatay E\u011fimi: Tekerle\u011fin yatay e\u011fimini ayarlaman\u0131n iki y\u00f6ntemi vard\u0131r. \u0130lk y\u00f6ntem, yatay e\u011fimi d\u00fczeltmek i\u00e7in a\u00e7\u0131sal yatak kutusu \u00fczerindeki konumland\u0131rma anahtar\u0131n\u0131n altl\u0131k kal\u0131nl\u0131\u011f\u0131n\u0131 ayarlamakt\u0131r. \u0130kinci y\u00f6ntem ise yatay e\u011fimi ortadan kald\u0131racak \u015fekilde uygun konumland\u0131rma kamalar\u0131n\u0131 yeniden yapmak ve kaynak yapmakt\u0131r.<\/li>\r\n\t<li>Tekerlek Dikey E\u011fimi: Tekerle\u011fin dikey e\u011fimini ayarlama y\u00f6ntemi, a\u00e7\u0131sal yatak kutusuna ve yatay konumland\u0131rma kamas\u0131na takozlar eklemek veya yatay konumland\u0131rma kamas\u0131 ile u\u00e7 kiri\u015f b\u00fckme plakas\u0131 aras\u0131na takozlar eklemektir. Tekerle\u011fin dikey e\u011fiminin y\u00f6n\u00fcne ba\u011fl\u0131 olarak, a\u00e7\u0131sal yatak kutusunun kar\u015f\u0131l\u0131k gelen taraf\u0131na takozlar ekleyin. Takozun kal\u0131nl\u0131\u011f\u0131, a\u00e7\u0131sal yatak kutusunun konumland\u0131rma yuvas\u0131n\u0131n derinli\u011finin 2\/3&#39;\u00fcnden fazlaysa, ray kemirme sorununu \u00e7\u00f6zmek i\u00e7in takozu do\u011frudan u\u00e7 kiri\u015f b\u00fckme plakas\u0131na ekleyin.<\/li>\r\n<\/ol>\r\n<h3>K\u00f6pr\u00fc Deformasyon Sorunlar\u0131na \u00c7\u00f6z\u00fcmler<\/h3>\r\n<p>K\u00f6pr\u00fc deformasyonu nakliye, kurulum, kullan\u0131m ve di\u011fer ba\u011flant\u0131lar gibi bir\u00e7ok fakt\u00f6r\u00fc i\u00e7erir. K\u00f6pr\u00fcn\u00fcn k\u00fc\u00e7\u00fck bir deformasyon derecesine sahip oldu\u011fu tespit edildi\u011finde, tekerleklerin ayarlanmas\u0131na \u00f6ncelik verebilirsiniz ve baz\u0131 durumlarda, tekerleklerin yatay e\u011fiminin dikey olarak ayarlanmas\u0131 gibi kemirme olay\u0131n\u0131 ortadan kald\u0131rmak i\u00e7in yaln\u0131zca tek bir tekerle\u011fi ayarlaman\u0131z gerekir. \u00e7arp\u0131kl\u0131k, a\u00e7\u0131kl\u0131k ve k\u00f6\u015fegen vb. K\u00f6pr\u00fc deformasyonu belirli bir aral\u0131\u011f\u0131 a\u015farsa ve daha belirgin bir kemirme ray olgusu varsa, k\u00f6pr\u00fcn\u00fcn deforme olmu\u015f k\u0131s\u0131mlar\u0131n\u0131n onar\u0131lmas\u0131 gerekir. Genel tedavi y\u00f6ntemi kiri\u015fin alttan b\u00fck\u00fclmesi, yan b\u00fck\u00fclme, u\u00e7 kiri\u015f yatay b\u00fck\u00fclmesi vb. gibi \u00f6n gerilim d\u00fczeltmesi veya alev d\u00fczeltmesi gibi \u00f6nlemlerin al\u0131nmas\u0131yla d\u00fczeltilmesidir. Bunlar aras\u0131nda, \u00f6n gerilim d\u00fczeltme y\u00f6ntemi, kapak plakas\u0131 kaynak destek koltu\u011funun alt\u0131ndaki ana kiri\u015fi ve tavan vinci ray\u0131n\u0131n deformasyonunu \u00f6nlemek i\u00e7in gerilim takviyesi olarak y\u00fcksek kaliteli \u00e7elik tellerin kullan\u0131lmas\u0131n\u0131 ifade eder. Alev d\u00fczeltme y\u00f6ntemi, k\u00f6pr\u00fcn\u00fcn d\u00fczeltilmesi amac\u0131na ula\u015fmak i\u00e7in oksiasetilen alevinin, \u0131s\u0131tma i\u015fleminin uygulanmas\u0131n\u0131n k\u00f6pr\u00fc deformasyon par\u00e7alar\u0131n\u0131n kullan\u0131lmas\u0131d\u0131r, b\u00f6ylece deformasyon par\u00e7alar\u0131n\u0131n b\u00fcz\u00fclme etkisi olur.<\/p>\r\n<h3>Raylar\u0131n Kemirilmesine Yol A\u00e7an Aktarma Sistemine \u00c7\u00f6z\u00fcm<\/h3>\r\n<p>Ayr\u0131 tahrikli gezer k\u00f6pr\u00fcl\u00fc vin\u00e7lerde her iki u\u00e7 da ayn\u0131 modelde se\u00e7ilmeli, motorun ayn\u0131 parametreleri, 2 grup tahrik mekanizmas\u0131 rulmanlar\u0131 ve frenleri ayn\u0131 s\u0131k\u0131l\u0131\u011fa ayarlanmal\u0131d\u0131r. Ayn\u0131 zamanda kurulum ve kullan\u0131m s\u00fcrecinde red\u00fckt\u00f6r, kaplin ve ilgili transmisyon bile\u015fenlerinin test edilmesi, kurulum s\u0131k\u0131l\u0131\u011f\u0131n\u0131n, a\u00e7\u0131kl\u0131\u011f\u0131n\u0131n, a\u015f\u0131nman\u0131n vb. tutarl\u0131l\u0131\u011f\u0131n\u0131 sa\u011flamak, operasyonel hatalar\u0131n \u00f6nlenmesini en \u00fcst d\u00fczeye \u00e7\u0131karmak i\u00e7in test edilmelidir.<\/p>\r\n<p>Ray kemirmesi, tavan vin\u00e7lerine dayanan end\u00fcstriler i\u00e7in \u00f6nemli bir endi\u015fe kayna\u011f\u0131d\u0131r. \u015eirketler, ray kemirmesinin ard\u0131ndaki nedenleri anlayarak ve uygun \u00e7\u00f6z\u00fcmleri uygulayarak bu sorunu hafifletebilir, sorunsuz ve g\u00fcvenli vin\u00e7 operasyonlar\u0131 sa\u011flarken bak\u0131m maliyetlerini de en aza indirebilir.<\/p>","protected":false},"excerpt":{"rendered":"K\u00f6pr\u00fcl\u00fc vin\u00e7ler, \u00fcretim ve imalat i\u015fletmeleri i\u00e7in g\u00fcnl\u00fck kald\u0131rma, bak\u0131m ve ekipman ve aksesuarlar\u0131n kurulumundan sorumlu olan temel \u00f6zel ekipmanlard\u0131r. K\u00f6pr\u00fcl\u00fc vin\u00e7lerin durumu, i\u015fletmenin \u00fcretim g\u00f6revlerini zaman\u0131nda ve sorunsuz bir \u015fekilde tamamlay\u0131p tamamlayamayaca\u011f\u0131n\u0131 do\u011frudan etkiler. Bu nedenle, k\u00f6pr\u00fcl\u00fc vin\u00e7lerin iyi durumda olmas\u0131n\u0131 sa\u011flamak, \u00fcretim ve [\u2026]","protected":false},"featured_media":8069,"parent":0,"menu_order":0,"template":"","posts_category":[197],"posts_tag":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/xmxposts\/8025"}],"collection":[{"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/xmxposts"}],"about":[{"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/types\/posts"}],"version-history":[{"count":19,"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/xmxposts\/8025\/revisions"}],"predecessor-version":[{"id":8072,"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/xmxposts\/8025\/revisions\/8072"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/media\/8069"}],"wp:attachment":[{"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/media?parent=8025"}],"wp:term":[{"taxonomy":"posts_category","embeddable":true,"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/posts_category?post=8025"},{"taxonomy":"posts_tag","embeddable":true,"href":"https:\/\/www.hndfcrane.com\/tr\/wp-json\/wp\/v2\/posts_tag?post=8025"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}