Nyumbani►Kreni ya Stacker ya ASRS: Suluhisho za Ghala Zinazojiendesha Zilizobinafsishwa

Kreni ya Stacker ya ASRS: Suluhisho za Ghala Zinazojiendesha Zilizobinafsishwa

Stacker crane, also known simply as a stacker, is one of the most important lifting and material handling systems in an automated storage and retrieval system (AS/RS). It is also a landmark piece of equipment that represents the core characteristics of an automated warehouse.

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Utangulizi wa Bidhaa

Stacker crane, also known simply as a stacker, is one of the most important lifting and material handling systems in an automated storage and retrieval system (AS/RS). It is also a landmark piece of equipment that represents the core characteristics of an automated warehouse.

According to structural design and operating mode, stacker cranes are mainly classified into two types: pallet stacker cranes and overhead (bridge-type) stacker cranes, enabling them to meet the requirements of different warehouse scales and operating patterns.

The primary function of a stacker crane is to travel back and forth within warehouse aisles or across multiple aisles, accurately storing goods from the aisle entry into designated rack locations, or quickly retrieving goods from storage racks and delivering them to the aisle entry point, thereby achieving efficient storage, retrieval, and automated material handling.

kreni ya stacker ya juu
Overhead (bridge-type) Stacker Crane
Pallet ASRS Crane
Pallet Stacker Crane

Overhead (bridge-type) Stacker Crane

overhead stacker crane1.jpeg

Parameters

  • Uwezo wa Kuinua: 3 t – 16 t
  • Muda: 10 m – 40 m
  • Kuinua Urefu: 6 m – 12 m
  • Kasi ya Kuinua: 1.5 m/min – 15 m/min
  • Kasi ya Kusafiri: 30 m/min – 60 m/min
  • Darasa la Wajibu: A5 – A6

Faida

  • Utumiaji wa Nafasi ya Juu: Maximizes the use of warehouse height, enabling high-level and dense storage, significantly increasing storage capacity per unit area.
  • Kubadilika kwa Nguvu: Customizable according to pallet types, bins, load capacities, and aisle dimensions, ensuring compatibility with various cargo specifications.
  • High Positioning Accuracy: Equipped with servo drives, encoders, and laser positioning technologies to ensure precise load handling with minimal positioning error.
  • Improved Inbound & Outbound Efficiency: Horizontal travel, vertical lifting, and fork extension can operate simultaneously, reducing cycle time per operation and improving overall throughput.

Three Major Systems Ensuring Reliable and Safe Operation

  • Crane System: Includes the crane positioning system, anti-sway control system, human–machine interface (HMI), crane remote control, wireless network configuration, backend servers, and the crane’s main control system.
  • Warehouse Management System: Comprises WCS and WMS management systems, barcode scanning devices, warehouse management software, video surveillance systems, wired and wireless network systems, and MES interfaces for production system integration.
  • Warehouse Area Safety & Warning System: Covers safety management of crane operating zones, pedestrian walkways, and vehicle passages, along with safety indicator lights, alarm devices, and safety isolation fences for comprehensive protection.
Human Machine Interface 1
Human–Machine Interface (HMI)
Transfer Equipment
Transfer Equipment
Full Process Video Monitoring
Full-Process Video Monitoring
Automatic Storage
Automatic Storage
Automatic Retrieval
Automatic Retrieval
Automatic Picking
Automatic Picking

Pallet Stacker Crane

Pallet ASRS Crane

Features of Pallet Stacker Crane

  • Electrical Control Modes: Options include manual, semi-automatic, standalone automatic, or computer-controlled operation. Any one mode can be selected based on requirements.
  • Variable-Frequency Speed Control: Most stacker cranes use VFD drives and photoelectric addressing, offering smooth speed regulation and high stopping accuracy.
  • Safe Power Supply: Equipped with a safe sliding-contact power transmission device to ensure reliable electricity supply.
  • Safety Protections: Overload slack-rope and rope-break protection devices are implemented to ensure safe operation.
  • Operator Cabin: Features a movable operator cabin with ergonomically arranged handles and buttons, and a comfortable seating design.
  • Lightweight, Rigid Frame: The stacker frame is lightweight yet offers high bending and torsional stiffness. Lifting guide rails are precise and wear-resistant, allowing accurate positioning.
  • Telescopic Forks: Reduce aisle width requirements and improve overall warehouse space utilization.

Types of Pallet Stacker Crane

Pallet Stacker Crane
Single-mast Pallet Stacker Crane
Pallet Stacker Crane1
Double-mast Pallet Stacker Crane
KipengeeSingle-mast Pallet Stacker CraneDouble-mast Pallet Stacker Crane
Ubunifu wa MuundoComposed of one mast, an upper beam, and a lower beam; relatively simple structureComposed of two masts, an upper beam, a lower beam, and a load carriage, forming a closed rectangular frame
Frame Rigidity & StrengthRelatively lower rigidity; limited resistance to eccentric loadsHigh strength and overall rigidity; strong resistance to deformation
Operating StabilityModerate stability; higher requirements on operating conditionsSmooth operation with low vibration; suitable for frequent start–stop and braking
Start/Stop & Braking PerformanceStart–stop and braking performance limited by structureEnables fast start–stop and braking with a large safety margin
Load Capacity SuitabilitySuitable for small to medium loads; not recommended for heavy-duty applicationsSuitable for large load capacities
Lifting Height SuitabilitySuitable for low to medium lifting heightsSuitable for high-rise automated warehouses
Horizontal Traveling SpeedNot suitable for high-speed horizontal travelCapable of meeting higher horizontal speed requirements
Overall WeightLighter overall weightHeavier overall weight
Manufacturing CostLower material consumption and manufacturing costHigher material consumption and relatively higher manufacturing cost
Typical ApplicationsSmall to medium-sized automated warehouses, light-load or cost-effective AS/RSHigh-bay warehouses, heavy-duty storage, high-speed automated storage systems

Stacker Crane Selection Recommendations

Give Priority to Overhead (Bridge-Type) Stacker Cranes When:

  • There are multiple aisles with uneven utilization rates
  • It is necessary to reduce the number of machines and improve overall scheduling flexibility
  • The AS/RS features medium lifting heights and small to medium load capacities

Give Priority to Pallet Stacker Cranes When:

  • A single aisle requires high throughput and strict cycle-time performance
  • High lifting heights and large load capacities are required
  • Projects emphasize system stability and proven, mature technology

As the core equipment of an automated storage and retrieval system (AS/RS), the warehouse stacker crane plays a vital role in improving space utilization, operational efficiency, and overall warehouse management. Based on warehouse layout, cargo characteristics, and operating requirements, we provide customized stacker crane solutions to help customers build safe, efficient, and sustainable intelligent warehousing systems.

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