Verimli Erimiş Metal Taşıma için Endüstriyel YZ180t Dökümhane Vinç

Customer Background

Lianyuan Iron & Steel Co., Ltd. (LY Steel), a core enterprise under Hunan Steel Group—one of the world’s Fortune Global 500 companies—is a major high-end steel production base in Central and Southern China.

With an annual capacity exceeding 12 million tons, LY Steel is the world’s largest production base for medium and thin-gauge heat-treated plates and China’s leading supplier of silicon-steel substrates. Its products are widely used in national key projects such as the Hong Kong–Zhuhai–Macao Bridge and Tesla manufacturing facilities.

To modernize its molten-metal handling process and enhance operational safety, LY Steel introduced its YZ180t Foundry Overhead Crane, achieving a breakthrough in intelligent and heavy-duty lifting within high-temperature metallurgy environments.

Project Overview

To improve the efficiency of molten-metal transportation in the steelmaking workshop, Lianyuan Steel deployed the YZ180t Foundry Overhead Crane.

Key specifications include:

• Four-girder, four-rail double-trolley structure
• Lifting capacity: 180 tons (main ladle), auxiliary lifting for casting operations
• Span: 28 m
• Lifting height: 22 m (main trolley), 24 m (auxiliary trolley)
• Hydraulic synchronous lifting system: 5 lifting points, synchronization accuracy ≤ 0.1 mm
• Dual operation modes: wireless remote control + cabin
• Compliance: GB/T 3811 crane design standard, ISO 12482 safety certification
• Environment suitability: high-temperature, heavy-dust steelmaking operations

Çekirdek Uygulama Senaryoları

Molten Iron Ladle Transfer

• Task: Lifting 160-ton molten-iron ladles (Ø3.2 m, height 4.2 m)
• Performance: Hydraulic synchronous lifting + laser alignment
• Reduces lifting time from 2 hours to 45 minutes
• Vertical deviation controlled within 1/1000

Continuous Casting of Steel Billets

• Task: Continuous lifting of 90-ton billets (12 m × 1.5 m)
• Performance: Four-girder, four-rail structure minimizes deflection
• Stable, vibration-free casting
• Scrap rate reduced by 30%

Multi-Crane Synchronized Operation

• Task: Coordinated handling of 2 casting billets (80 tons each)
• Performance: Real-time synchronization of speed and position
• Operation efficiency improved by 40%
• Energy consumption reduced by 25%

Technical Innovations

Hydraulic Synchronous Lifting System

• Proportional valve + displacement sensors for millimeter-level control
• Emergency manual pump for safe lowering during power failure

Intelligent Safety Monitoring

• Real-time monitoring of 15 parameters including girder stress & column settlement
• 3D laser anti-collision system (70 m range; ±8 cm accuracy)

High-Temperature Adaptation

• Q460E high-strength steel girder with double-layer thermal insulation
• Wind-resistance rating: Grade 13
• IP67-rated electrical system for harsh metallurgical environments

Kullanıcı Geri Bildirimleri ve Faydaları

Efficiency Improvement

• Daily steelmaking output increased from 1,200 tons to 1,600 tons
• Production rhythm accelerated by 33%

Cost Optimization

• Hydraulic system reduces energy consumption by 35%
• Annual power cost savings of approximately 1.8 million RMB

Safety Performance

• Zero safety incidents over 5 years
• Certified to ISO 45001 Occupational Health & Safety Ma

Cindy

Naber: +86-19137386654

E-posta: cindywang@hndfcrane.com

Ben Cindy, vinç sektöründe 10 yıllık çalışma deneyimim ve çok sayıda profesyonel bilgi birikimim var. 500'den fazla müşteri için tatmin edici vinçleri seçtim. Vinçlerle ilgili herhangi bir ihtiyacınız veya sorunuz varsa lütfen benimle iletişime geçmekten çekinmeyin, uzmanlığımı ve pratik deneyimimi kullanarak sorunu çözmenize yardımcı olacağım!