Gru a ponte con carrello di sollevamento elettrico vs gru a ponte con carrello di sollevamento con argano aperto: guida alla selezione per progetti di sollevamento industriale

Gennaio 04, 2026

In the selection of industrial lifting equipment, the type of hoisting mechanism in an carroponte bitrave directly affects the crane’s structural configuration, service class, operating costs, and adaptability to workshop conditions.

In practical projects, electric hoist trolley overhead cranes and open winch trolley overhead cranes are the two most common solutions.

Although both options may have the same rated lifting capacity, there are significant differences in structure, performance, and applicable working conditions. This article provides a systematic comparison of the two types of overhead cranes across key dimensions, helping users make informed decisions based on actual working conditions.

Service Class and Applicable Working Conditions

Electric Hoist Trolley Overhead Crane1
Electric Hoist Trolley Overhead Crane
Open Winch Trolley Overhead Crane

The service class (Duty Class) of an overhead crane is used to comprehensively evaluate the loads, lifting frequency, and operating time the equipment will endure throughout its service life. It is not only related to the rated lifting capacity but also closely influenced by factors such as the number of lifts per day, average load level (full or partial load), continuous operating time, and expected service life.

A higher duty class indicates that the crane is designed to handle more frequent, heavier, and longer-duration operations. Correspondingly, its structural strength, drive system, and safety redundancy requirements are higher.

ComparisonElectric Hoist Trolley Overhead CraneOpen Winch Trolley Overhead Crane
Typical Duty ClassA3A3 – A8 (customizable)
Meaning of Duty ClassIntermittent operation with minor load variations and low lifting frequencyCapable of high-frequency, heavy-load, and continuous operation
Lifting FrequencyLow to mediumMedium to high
Continuous Operation DurationMainly short-duration operationsCapable of long-duration continuous operation
Full Load RatioOccasional full load, mostly partial loadHigh proportion of full or near-full load operations
Operating IntensityLight to mediumMedium to heavy
Structural & Drive Design FeaturesIntegrated design, focused on economy and stabilityHigh-strength structure suitable for high speed and fatigue loads
Typical Lifting Capacity5 – 20 tons (some models up to 32 tons)10 tons – 200+ tons
Typical ApplicationsMachining workshops, assembly lines, mold changes, equipment maintenanceHeavy equipment manufacturing, steel structure production lines, energy & metallurgical industries
Selection FocusCost control, space adaptabilityProduction efficiency, durability, and performance reserve

Hoisting Mechanism Comparison: Electric Hoist Trolley vs Open Winch Trolley

The electric hoist trolley adopts a highly integrated, all-in-one design, combining the hoisting motor, gearbox, brake, and drum within a single hoist unit, resulting in a compact overall structure.
The open winch trolley uses an open, split-type hoisting structure, with the hoisting motor, gearbox, brake, and drum separately mounted on the trolley frame, resulting in a more robust overall structure.
  • Integrated hoisting mechanism with low overall height
  • Lightweight and compact design, helping reduce the total crane weight
  • High degree of standardization, allowing for easy installation and maintenance
  • Split hoisting mechanism layout, ensuring uniform load distribution
  • Strong and rigid overall structure with minimal deformation, providing higher safety under high-frequency or heavy-load operations
  • Easy to customize design according to specific working conditions

Price Comparison: Cost Differences Under the Same Specifications

Prerequisites: Rated lifting capacity, span, lifting height, and basic configurations are identical.

Electric Hoist Trolley Overhead Crane
Open Winch Trolley Overhead Crane

Basic Operating Parameters (Same Conditions)

  • Lifting capacity: 16 t
  • Span: 10.5 m
  • Lifting height: 17 m

Overall Price and Performance Comparison

ArticoloElectric Hoist Trolley Overhead CraneWire Rope (Winch) Trolley Overhead Crane
Meccanismo di sollevamento16 t electric hoist trolley16 t winch trolley
Reference priceUSD 7,667USD 23,000
Duty classA3A3
Hoisting speed3.5 – 8 m/min7.9 – 14.5 m/min
Trolley traveling speed20 metri/min44.6 m/min
Crane traveling speed20 – 30 m/min84.7 m/min
Applicable working conditionsMedium- to low-frequency, general material handlingHigh-frequency, heavy-load, continuous operation

Key Cost Impact Factors

  • The electric hoist trolley itself has a lower unit cost
  • Hoist trolley overhead cranes are lighter in overall weight, reducing steel consumption for main girders and supporting structures
  • Simpler structure of hoist trolley overhead cranes results in lower transportation and installation costs
  • Winch trolley overhead cranes require additional platforms and walkways, increasing overall cost

Selection Conclusion

The selection of an overhead crane should not be based solely on rated lifting capacity. Instead, it should comprehensively consider the hoisting mechanism design, duty class, operating intensity, workshop conditions, and project budget.

When the duty class is A3 and the operating intensity and working frequency are moderate, an electric hoist trolley overhead crane is the more economical and practical choice.

When the project requires a higher duty class, faster hoisting speeds, or greater lifting capacity, a wire rope (winch) trolley overhead crane can provide superior performance and adaptability.

Properly matching the hoisting mechanism type helps achieve the optimal balance between equipment investment and long-term operating efficiency, while ensuring safety and reliability.

cindy
Cindy

Sono Cindy, con 10 anni di esperienza lavorativa nel settore delle gru e un bagaglio di conoscenze professionali accumulato. Ho scelto le gru soddisfacenti per oltre 500 clienti. Se hai esigenze o domande sulle gru, non esitare a contattarmi, userò la mia competenza ed esperienza pratica per aiutarti a risolvere il problema!

TAG: Electric Hoist Trolley Overhead Crane,Open Winch Trolley Overhead Crane

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