Sommario

In the selection of industrial lifting equipment, the type of hoisting mechanism in an carroponte bitrave directly affects the crane’s structural configuration, service class, operating costs, and adaptability to workshop conditions.
In practical projects, electric hoist trolley overhead cranes and open winch trolley overhead cranes are the two most common solutions.
Although both options may have the same rated lifting capacity, there are significant differences in structure, performance, and applicable working conditions. This article provides a systematic comparison of the two types of overhead cranes across key dimensions, helping users make informed decisions based on actual working conditions.


The service class (Duty Class) of an overhead crane is used to comprehensively evaluate the loads, lifting frequency, and operating time the equipment will endure throughout its service life. It is not only related to the rated lifting capacity but also closely influenced by factors such as the number of lifts per day, average load level (full or partial load), continuous operating time, and expected service life.
A higher duty class indicates that the crane is designed to handle more frequent, heavier, and longer-duration operations. Correspondingly, its structural strength, drive system, and safety redundancy requirements are higher.
| Comparison | Electric Hoist Trolley Overhead Crane | Open Winch Trolley Overhead Crane |
| Typical Duty Class | A3 | A3 – A8 (customizable) |
| Meaning of Duty Class | Intermittent operation with minor load variations and low lifting frequency | Capable of high-frequency, heavy-load, and continuous operation |
| Lifting Frequency | Low to medium | Medium to high |
| Continuous Operation Duration | Mainly short-duration operations | Capable of long-duration continuous operation |
| Full Load Ratio | Occasional full load, mostly partial load | High proportion of full or near-full load operations |
| Operating Intensity | Light to medium | Medium to heavy |
| Structural & Drive Design Features | Integrated design, focused on economy and stability | High-strength structure suitable for high speed and fatigue loads |
| Typical Lifting Capacity | 5 – 20 tons (some models up to 32 tons) | 10 tons – 200+ tons |
| Typical Applications | Machining workshops, assembly lines, mold changes, equipment maintenance | Heavy equipment manufacturing, steel structure production lines, energy & metallurgical industries |
| Selection Focus | Cost control, space adaptability | Production efficiency, durability, and performance reserve |


Prerequisites: Rated lifting capacity, span, lifting height, and basic configurations are identical.


Basic Operating Parameters (Same Conditions)
| Articolo | Electric Hoist Trolley Overhead Crane | Wire Rope (Winch) Trolley Overhead Crane |
| Meccanismo di sollevamento | 16 t electric hoist trolley | 16 t winch trolley |
| Reference price | USD 7,667 | USD 23,000 |
| Duty class | A3 | A3 |
| Hoisting speed | 3.5 – 8 m/min | 7.9 – 14.5 m/min |
| Trolley traveling speed | 20 metri/min | 44.6 m/min |
| Crane traveling speed | 20 – 30 m/min | 84.7 m/min |
| Applicable working conditions | Medium- to low-frequency, general material handling | High-frequency, heavy-load, continuous operation |
Key Cost Impact Factors
The selection of an overhead crane should not be based solely on rated lifting capacity. Instead, it should comprehensively consider the hoisting mechanism design, duty class, operating intensity, workshop conditions, and project budget.
When the duty class is A3 and the operating intensity and working frequency are moderate, an electric hoist trolley overhead crane is the more economical and practical choice.
When the project requires a higher duty class, faster hoisting speeds, or greater lifting capacity, a wire rope (winch) trolley overhead crane can provide superior performance and adaptability.
Properly matching the hoisting mechanism type helps achieve the optimal balance between equipment investment and long-term operating efficiency, while ensuring safety and reliability.
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