MG60t Gantry Crane para sa Heavy Wind Turbine Blade at Nacelle Handling

Client Profile – Daoda Wind Energy

Daoda Wind Energy is a leading company in renewable energy equipment manufacturing, specializing in wind turbine production and installation. The company focuses on innovative solutions for large-scale wind power projects, including high-capacity turbines and offshore installations.

To improve the efficiency and safety of installing large wind turbine components, Daoda Wind Energy collaborated with DAFANG CRANE to deploy the MG60t Double Girder Gantry Crane, achieving a breakthrough in high-altitude, heavy-duty lifting operations.

Project Overview – MG60t Double Girder Gantry Crane

To enhance the installation efficiency of large wind turbines, Daoda Wind Energy introduced the MG60t Double-Girder Gantry Crane, featuring:

• Box-type double-girder structure
• Span: 40 m
• Lifting height: 35 m
• Hydraulic Synchronous Hoisting System: 8 lifting points, synchronization error ≤0.1 mm
• Operation Modes: Wireless remote control + cabin operation
• Standards Compliance: GB/T 3811 crane design code, ISO 12482 safety certification
• Environmental Adaptation: High-altitude, long-span operations for wind turbine installation

This system enabled Daoda Wind Energy to achieve a major leap in safe and efficient high-altitude lifting for renewable energy equipment.

Mga Pangunahing Sitwasyon sa Application

Wind Turbine Tower Section Lifting

• Task: Lifting tower sections weighing 60 tons (25 m long, Ø 4.5 m)
• Hydraulic synchronous system with laser alignment
• Installation time reduced from 4 hours to 1.5 hours
• Verticality deviation controlled within 1/1000

Nacelle Inversion and Installation

• Task: 180° aerial inversion of 80-ton turbine nacelle
• Double-girder design reduces deflection
• Smooth inversion, minimizing sway
• High-altitude operational risk reduced by 80%

Multi-Crane Synchronized Blade Handling

• Task: Synchronous lifting of three turbine blades (15 tons each)
• Precise multi-crane speed and position synchronization
• Operational efficiency +45%
• Cost reduction 30%

Key Technological Innovations

Hydraulic Synchronous Hoisting System

• Integrated proportional valves + displacement sensors for millimeter-level synchronization across 8 lifting points
• Emergency manual pump for safe lowering during power failures

Matalinong Pagsubaybay sa Kaligtasan

• Real-time monitoring of 12 key parameters, including girder stress and leg settlement
• 3D laser anti-collision system (pre-warning distance 50 m, ±10 cm accuracy)

Environment-Adapted Design

• Main girders fabricated from Q460E high-strength steel
• Wind resistance rating Class 12
• Electrical system IP65 rated, suitable for dusty, high-temperature environments

Customer Benefits & Performance

Installation Efficiency

• Wind turbine installation cycle shortened by 30%
• Daily lifting capacity exceeded 120 tons

Pag-optimize ng Gastos

• Reduced high-altitude personnel by 60%
• Annual labor savings approx. 1.8 million RMB

Pagganap ng Kaligtasan

• Zero safety incidents in three years
• Certified to ISO 45001 Occupational Health & Safety Standard

This project positions Daoda Wind Energy as a benchmark in ultra-heavy, high-altitude gantry crane applications, driving technological upgrades in renewable energy equipment installation.

Cindy

WhatsApp: +86-19137386654

Email: cindywang@hndfcrane.com

Ako si Cindy, na may 10 taong karanasan sa pagtatrabaho sa industriya ng kreyn at nakaipon ng maraming propesyonal na kaalaman. Pinili ko ang mga kasiya-siyang crane para sa 500+ na customer. Kung mayroon kang anumang mga pangangailangan o tanong tungkol sa mga crane, mangyaring huwag mag-atubiling makipag-ugnayan sa akin, gagamitin ko ang aking kadalubhasaan at praktikal na karanasan upang matulungan kang malutas ang problema!