Grue portique à double poutre MG80t pour projets de levage de structures métalliques de grande hauteur

China State Construction Steel Structure Corporation has achieved a breakthrough in super-high-rise steel-structure construction by deploying the MG80t double girder gantry crane. Featuring a hydraulic synchronous lifting system, an intelligent monitoring platform, and a double-girder box-type structure, the equipment significantly enhances lifting efficiency and safety. This project supports the industry’s transition toward industrialized and intelligent construction, extending the application of gantry cranes into ultra-heavy-duty and super-high-rise scenarios and setting a new benchmark for technological advancement.

China State Construction Steel Structure Corporation Overview

China State Construction Steel Structure Corporation was established in 1996. It serves as the dedicated steel-structure subsidiary of China State Construction Engineering Corporation (CSCEC), one of the world’s largest construction groups. The company is a nationally recognized high-tech enterprise and one of Chinanese first prefabricated building industrial bases. It offers end-to-end services covering R&D, design, fabrication, installation and inspection. With a nationwide footprint and an international presence spanning the Middle East, North Africa and Southeast Asia, the company delivers steel-structure solutions for large-scale projects globally.

Double Girder Gantry Crane Equipment Overview

To meet the demanding lifting requirements of super high rise steel structure construction, China State Construction Steel Structure Corporation introduced the MG80t double girder gantry crane. The double girder gantry crane adopts a box-type double-girder structure with a span of 42 meters and a lifting height of 36 meters. It is equipped with a hydraulic synchronous lifting system (8 lifting points, synchronous deviation ≤0.1 mm) and supports both wireless remote control and cabin operation.

The entire system complies with the GB/T 3811 design standard and is certified under ISO 12482, making it particularly suitable for the complex conditions of construction sites.

Double Girder Gantry Crane Key Application Scenarios

Super-High-Rise Steel Structure Lifting

• Task: Lifting a 75-ton steel column (28 m long, 1.2 m diameter)
• Résultat: The hydraulic synchronous system combined with a laser alignment device reduced lifting time from 3 hours to 1.5 hours, while maintaining a verticality deviation within 1/1000.

Large-Span Truss Installation

• Task: Erecting a 40-meter-span steel truss (single piece weighing 60 tons)
• Résultat: The double-girder design minimizes deflection, improving node-to-node alignment accuracy by 60% and reducing high-altitude operational risks by 80%.

Multi-Crane Coordinated Lifting

• Task: Synchronously lifting four curtain-wall units at a height of 100 meters (total weight 120 tons)
• Résultat: The coordinated control system ensures synchronized speed and positioning, improving operational efficiency by 45% and reducing costs by 30%.

Double Girder Gantry Crane Technological Innovations

Système de levage hydraulique synchrone

• Integrates proportional valves and displacement sensors to achieve millimeter-level synchronization across eight lifting points.
• Equipped with an emergency manual pump to ensure safe lowering in the event of a power outage.

Surveillance intelligente de la sécurité

• Real-time monitoring of 12 parameters, including main-girder stress and outrigger settlement.
• 3D laser anti-collision system with a 50-meter warning range and ±10 cm accuracy.

Enhanced Environmental Adaptability

• Main girders made from Q460E high-strength steel, resistant to winds up to Beaufort scale 12.
• Electrical components rated IP65, suitable for dusty and high-temperature environments.

Commentaires et avantages des utilisateurs

• Efficiency: Project schedules shortened by 20%, with daily steel-structure lifting capacity exceeding 150 tons.
• Optimisation des coûts : High-altitude labor reduced by 60%, saving approximately RMB 2.4 million per year.
• Safety: Zero safety incidents over four years of operation; certified under ISO 45001 Occupational Health and Safety Management.

Cindy

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E-mail: cindywang@hndfcrane.com

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